VDA_6.3_EN_Yellow_Volume_.pdf.pdf - 第91页
89 Process element P6: Production process analysis How effectively is the process being carried out? Effectiveness and efficiency P6.5.1 Hav e targets been set for the production process? Minimum requirements relevant fo…
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P6.4.4 Do the work and inspection stations fulfill the requirements?
Minimum requirements relevant for assessment
Examples for implementation
Workplace and ambient conditions are appropriate
for the products and the work carried out, in order
to prevent or eliminate contamination, damage,
mix-ups of parts and the use of wrong parts.
This also applies to rework, sorting and inspection
stations that have been permanently or temporarily
set up.
The layout of the work station is adapted to the
work to be carried out.
• Cleanliness and tidiness, 5S
• Lighting
• Noise pollution
• Climate control
• Clean rooms
• ESD
• Layout of the work station
• Surroundings/handling of
parts at the work station
• Occupational safety
P6.4.5 Are tools, devices and inspection equipment stored properly?
Minimum requirements relevant for assessment
Examples for implementation
Tools, devices and test equipment must be stored
properly.
It is ensured that the equipment is stored in such a
way as to be protected against damage and envi-
ronmental effects.
Cleanliness and tidiness are ensured.
The issue and use of this equipment is controlled
and documented.
• Stored in such a way as to
be protected against dam-
age, e.g. collision protection
• 5S Method
• Defined storage location, e.g.
markings on the floor
• Transparent warehouse
management
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Process element P6: Production process analysis
How effectively is the process being carried out?
Effectiveness and efficiency
P6.5.1 Have targets been set for the production process?
Minimum requirements relevant for assessment
Examples for implementation
Process-specific targets are defined, monitored and
communicated.
Customer requirements are taken into account
when setting targets.
A regular comparison between specified targets
and actual results is made and documented.
• Key production figures, e.g.
quantities produced; quality
metrics, throughput times,
defect costs, process effec-
tiveness figures, plant and
machine availability)
• First time trough quality, First
pass yield
• Reduction of waste (e.g. re-
jects and rework, energy and
process materials)
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P6.5.2 Is quality and process data collected in a way that allows for analysis?
Minimum requirements relevant for assessment
Examples for implementation
The quality and process parameters required to
demonstrate product conformity (target values) are
defined and documented. The actual data is rec-
orded and evaluated.
Special incidents are documented.
The recorded data can be allocated to a product
and process, the data is available, legible, accessi-
ble and archived as specified. Traceability require-
ments are met.
The collected data is analyzed, and appropriate im-
provement measures are initiated.
The potential for improvement must be continuously
determined based on findings relating to quality,
costs, and services.
• Control charts
• Check sheet
• Types of errors/error fre-
quencies
• Rejects/rework
• Process data sheet with pa-
rameter changes
• Shift/machine log
• Cycle times, throughput
times
• Fault message (e.g. plant
standstill, power outage, pro-
gram error message)
• Output/availability
• Blocking message/sorting
actions
• Traceability