VDA_6.3_EN_Yellow_Volume_.pdf.pdf - 第84页

82 P6.2.5 Is the flow of materials secured against mixing/wrong items? Minimum requirements relevant for assessment Examples for implementation A mix-up of materials or the use of wrong materials, software or components …

P6.2.3* Are special characteristics controlled in production?

Minimum requirements relevant for assessment

Examples for implementation

Special product characteristics specified by the cus-

tomer and the organization as well as defined pro-

cess parameters are marked in the production con-

trol plan and systematically monitored.

Records of non-compliances and corrective actions

are maintained. Non-compliances affecting the

characteristics of the product must be approved by

the customer.

Records regarding special characteristics are avail-

able. The duration and type of archiving of these

records are specified and meet the customer’s re-

quirements.

• Drawings

• Labeling indicating the cus-

tomer-specific special char-

acteristics, e.g.: D/TLD, DS,

DZ, R, S, F

• Process FMEA

• Production control plan

• SPC evaluations

• Quality control charts

• Proofs of capability

• Proof of inspection process

capability

• Inspection results

• Process parameter records

P6.2.4* Are non-approved and/or defective parts controlled?

Minimum requirements relevant for assessment

Examples for implementation

Suspect parts and defective parts must be sepa-

rated, labeled, recorded or (when necessary) safely

removed from the production process.

These parts must either be directly marked or

marked on their container.

Authorized personnel decide on the further use of

potentially defective products.

The scope (including inspection and release) of

permissible rework is described in work instruc-

tions.

Quarantine stores and quarantine areas must be

clearly labeled. Accidental or unauthorized use of

restricted parts must be excluded.

• Labeling indicating the prod-

uct status

• defined scrap/rework-sta-

tions in production

• Quarantine stores and quar-

antine areas, clearance ar-

eas

• Documentation regarding re-

jects, rework and repair

• Authorizations

P6.2.5 Is the flow of materials secured against mixing/wrong items?

Minimum requirements relevant for assessment

Examples for implementation

A mix-up of materials or the use of wrong materials,

software or components must be ruled out.

Appropriate measures must be taken to ensure that

any mix-ups of parts or any use of wrong parts/in-

correct installation of parts is detected early on.

The process and/or inspection status of parts must

be clearly visible.

The reuse of residual quantities, separated parts, re-

worked parts, reusable parts must be clearly de-

fined. Traceability is ensured.

Regulations for reintroducing parts from outsourced

processes must be available.

Setting masters, setup and reference parts must be

labeled and protected against accidental use.

• Process FMEA

• Poka Yoke actions

• Checks and inspections in

production facilities

• Traceability of batches

• FIFO/FEFO

• Kanban

• Removal of invalid labeling

• Value stream analysis

• Sorting service

• Unique software identifier,

software integrity (build num-

ber, hash key)

Process element P6: Production process analysis

P6.3 With which personnel resources is the process implemented?

Personnel resources

P6.3.1 Are the employees able to fulfill their given tasks?

Minimum requirements relevant for assessment

Examples for implementation

For each task/job, the corresponding requirements

profile has been specified. The employees’ qualifi-

cation is in line with the requirements profile. If this

is not the case, a qualification scheme must be put

in place.

Instructions, trainings and inductions provided to

the employees as well as proofs of qualification are

documented.

Proof of special qualifications required for the rele-

vant job must be provided.

In case of changes to processes, trainings/instruc-

tions are provided and documented.

The requirements also apply to temporary employ-

ees.

• Evidence of qualifications

• Training plan

• Initial training plan, including

evidence

• On-the-job training

• Qualification matrix

• Knowledge about the prod-

uct and failures that have oc-

curred

• Handling of measuring

equipment

• Interpretation of control

charts

• Training/instructions regard-

ing occupational safety

• Training in special character-

istics

• Suitable evidence of qualifi-

cation (e.g. welding certifi-

cate, vision test results,

hearing test results)