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Installation Manual, Station Software Version 705.03 02/2011 Edition 10 of 58 → Save the calibration data for the placement head s (except Twin Head) in the EEPROM (see section 7.9 ). → Perform a component sensor calibra…

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Installation Manual, Station Software Version 705.03 02/2011 Edition
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→ SX 1/2 placement machine:
In order to use the "Long Board" option and the "Gantry Modularity" functionality, PCB mapping and
head mapping have to be performed.
→ Placement machines with FC camera:
The entire placement head has to be calibrated.
→ X4I placement machine:
The machine zero points, tables, nozzle changers, PCB reference corners and, if stationary cameras
are present the placement heads as well, have to be recalibrated (due to a changed handling of
double zero points on the X4I placement machine). No mapping is necessary.
→ Save the calibration data for the placement heads (except Twin Head) in the EEPROM
(see section 7.9).
→ Perform a component sensor calibration if a CPP placement head is used for 0201/01005 placement.
3.3 Upgrading from the 703.01 software version
→ Please pay attention to the Technical Informations TI2010-10V02 and TI2010-10C02 when you
download the embedded software.
→ Recalibrate the travel ranges.
→ Recalibrate the external cameras.
This is required, as the z height has been adapted for the dp calibration.
3.3.1 SX-series placement machines
→ SX-series placement machines in the field:
Due to the SW component counter, the HCU/GCU and sensor modules have to be programmed. For
this, perform the work steps that are described in the Technical Informations TI2010-02V01 and
TI2010-02C01 about programming HCU/GCU for the 704 upgrade. These work steps can only be
performed by the SIPLACE Service.
→ Exchange the X/Y sensor modules to X-03068500-03 / Y-03064608-03.
→ Install the 705.03 station software.
→ Shut down the machine.
→ Remove the tables.
→ Switch on the machine again and wait until all error messages have been displayed and the eSW
download menu is enabled.
→ Perform the eSW download for all subsystems.
→ Reboot the machine.
→ Place the tables.
The eSW download for the feeders starts automatically.
Installation Manual, Station Software Version 705.03 02/2011 Edition
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→ Save the calibration data for the placement heads (except Twin Head) in the EEPROM (see section
7.9).
→ Perform a component sensor calibration if a CPP placement head is used for 0201/01005 placement.
→ Calibrate the machine by performing the following steps:
− Calibrate the gantry axis (activate the options Y-axis: Encoder Alignment, Travel
range, X-axis: Parameterization, Y-axis: Mapping in the list).
− Perform PCB and head mapping.
→ Start the production.
3.3.2 X-series placement machines
→ Install the 705.03 machine computer software for two-computer operation, see chapter 5.
→ Install the Vision computer software, see chapter 6.
→ Shut down the machine.
→ Remove the tables.
→ Switch on the machine again and perform the eSW download.
→ Reboot the machine.
→ Place the tables. The eSW download for the feeders starts automatically.
→ Save the calibration data for the placement heads in the EEPROM (see section 7.9).
→ Perform a component sensor calibration if a CPP placement head is used for 0201/01005 placement.
→ Start the production.
3.4 Upgrading from 701.xx software versions (X4I placement machine)
→ Download the SIPLACE_UpgradePreparation.exe file (directory Upgrade_Preparation) from the
installation CD and execute the file.
→ Reboot the machine and perform an eSW download for the placement heads.
→ Install the 705.03 machine computer software for two-computer operation, see chapter 5.
→ Install the Vision computer software, see chapter 6.
→ Shut down the machine.
→ Remove the tables.
→ Switch on the machine again and perform the eSW download.
→ Reboot the machine.
→ Place the tables.
The eSW download for the feeders starts automatically.
→ Save the calibration data for the placement heads in the EEPROM (see section 7.9).
→ Perform a component sensor calibration if a CPP placement head is used for 0201/01005 placement.
→ Calibrate the nozzle changer.
→ Calibrate the conveyor.
→ Recalibrate the external cameras.
This is required, as the z height has been adapted for the dp calibration.
→ Start the production.
Installation Manual, Station Software Version 705.03 02/2011 Edition
3.5 Upgrading from 60x software versions (X-series placement machines)
By upgrading from 60x station software versions, a complete reinstallation/recalibration and mostly also a
hardware rebuilding will be necessary. For this, a corresponding upgrade package is available, that can be
installed by the SIPLACE Service if required.
Ser.No. B001 – B325: cannot be upgraded to the 70x software.
Ser.No. B326 – B599: can only be upgraded to the 70x software by a service team from Munich.
Ser.No. B600 – B751: Update of CAN node and upgrade of the C&P20 nozzle changer to the -04 version
required.
As of Ser.No. B752 the software upgrade to the 70x software can be performed without any hardware
rebuildings.
In the following flowchart all steps are described that have to be performed for the upgrade. At a glance,
these are:
- Downloading the eSW file from the installation CD (directory Upgrade_Preparation) and executing an
eSW download for the placement heads (TQM) with CACCIA from a service PC (not for C&P6/12
placement heads)
- Preparing Box PCs and hardware (see flowchart)
- Installing Windows XP Embedded (recommended) or Windows XP on both Box PCs
- Installing the 705.03 machine computer software for two-computer operation, see chapter 5
- Installing the Vision computer software, see chapter 6
- Shutting down the machine
- If necessary, performing hardware rebuildings
- Removing the tables
- Switching on the machine again
- Performing an eSW download (see flowchart)
- Performing complete calibration with PCB and head mapping
Note:
- It is also possible to send the mapping files that you have saved before to the SIPLACE
Service. The files will be converted and resent to you. If you re-import the converted
mapping files, no PCB/head mapping has to be performed.
- Starting the production
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