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Installation Manual, Station Software Version 705.03 02/2011 Edition 9 of 58 → SX 1/2 placement machine: In order to use the "Long Board" option and the "G ant ry Modularity" functionality, PCB mappin…

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Installation Manual, Station Software Version 705.03 02/2011 Edition
3 Upgrading to the 705.03 software version
This chapter describes which steps you have to attend when upgrading from different software versions.
When upgrading the station software, always check the eSW versions and download the current versions if
necessary.
Note:
- With the installation of the 705.03 station software, statistic data (maintenance intervals) is
registered for the CPP and C&P20A placement heads and the SX main axis. In order to
achieve a defined initial state for the maintenance due, the correspondent maintenance
operations have to be performed on the subsystems after the software installation.
Note:
- An upgrade of the embedded software is necessary for the X-LDU. Generally, it is not
possible to perform a download of the embedded software via the station software for the X-
LDU. The X-LDU has to be upgraded to the 2.02 software version with the aid of an external
PC.
3.1 Upgrading from the 704.xx software version
→ Recalibrate the external cameras.
This is required, as the z height has been adapted for the dp calibration.
→ Save the calibration data for the placement heads (except Twin Head) in the EEPROM
(see section 7.9).
→ Perform a component sensor calibration if a CPP placement head is used for 0201/01005 placement.
3.2 Upgrading from the 703.02 or 703.02 SP1 software version
→ Please pay attention to the Technical Informations TI2010-10V02 and TI2010-10C02 when you
download the embedded software.
→ Recalibrate the travel ranges.
→ Recalibrate the external cameras.
This is required, as the z height has been adapted for the dp calibration.
→ SX-series placement machines in the field:
Due to the SW component counter, the HCU/GCU and the sensor modules have to be programmed.
For this, perform the work steps that are described in the Technical Informations TI2010-02V01 and
TI2010-02C01 about programming HCU/GCU for the 704 upgrade. These work steps can only be
performed by the SIPLACE Service.
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Installation Manual, Station Software Version 705.03 02/2011 Edition
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→ SX 1/2 placement machine:
In order to use the "Long Board" option and the "Gantry Modularity" functionality, PCB mapping and
head mapping have to be performed.
→ Placement machines with FC camera:
The entire placement head has to be calibrated.
→ X4I placement machine:
The machine zero points, tables, nozzle changers, PCB reference corners and, if stationary cameras
are present the placement heads as well, have to be recalibrated (due to a changed handling of
double zero points on the X4I placement machine). No mapping is necessary.
→ Save the calibration data for the placement heads (except Twin Head) in the EEPROM
(see section 7.9).
→ Perform a component sensor calibration if a CPP placement head is used for 0201/01005 placement.
3.3 Upgrading from the 703.01 software version
→ Please pay attention to the Technical Informations TI2010-10V02 and TI2010-10C02 when you
download the embedded software.
→ Recalibrate the travel ranges.
→ Recalibrate the external cameras.
This is required, as the z height has been adapted for the dp calibration.
3.3.1 SX-series placement machines
→ SX-series placement machines in the field:
Due to the SW component counter, the HCU/GCU and sensor modules have to be programmed. For
this, perform the work steps that are described in the Technical Informations TI2010-02V01 and
TI2010-02C01 about programming HCU/GCU for the 704 upgrade. These work steps can only be
performed by the SIPLACE Service.
→ Exchange the X/Y sensor modules to X-03068500-03 / Y-03064608-03.
→ Install the 705.03 station software.
→ Shut down the machine.
→ Remove the tables.
→ Switch on the machine again and wait until all error messages have been displayed and the eSW
download menu is enabled.
→ Perform the eSW download for all subsystems.
→ Reboot the machine.
→ Place the tables.
The eSW download for the feeders starts automatically.
Installation Manual, Station Software Version 705.03 02/2011 Edition
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→ Save the calibration data for the placement heads (except Twin Head) in the EEPROM (see section
7.9).
→ Perform a component sensor calibration if a CPP placement head is used for 0201/01005 placement.
→ Calibrate the machine by performing the following steps:
− Calibrate the gantry axis (activate the options Y-axis: Encoder Alignment, Travel
range, X-axis: Parameterization, Y-axis: Mapping in the list).
− Perform PCB and head mapping.
→ Start the production.
3.3.2 X-series placement machines
→ Install the 705.03 machine computer software for two-computer operation, see chapter 5.
→ Install the Vision computer software, see chapter 6.
→ Shut down the machine.
→ Remove the tables.
→ Switch on the machine again and perform the eSW download.
→ Reboot the machine.
→ Place the tables. The eSW download for the feeders starts automatically.
→ Save the calibration data for the placement heads in the EEPROM (see section 7.9).
→ Perform a component sensor calibration if a CPP placement head is used for 0201/01005 placement.
→ Start the production.
3.4 Upgrading from 701.xx software versions (X4I placement machine)
→ Download the SIPLACE_UpgradePreparation.exe file (directory Upgrade_Preparation) from the
installation CD and execute the file.
→ Reboot the machine and perform an eSW download for the placement heads.
→ Install the 705.03 machine computer software for two-computer operation, see chapter 5.
→ Install the Vision computer software, see chapter 6.
→ Shut down the machine.
→ Remove the tables.
→ Switch on the machine again and perform the eSW download.
→ Reboot the machine.
→ Place the tables.
The eSW download for the feeders starts automatically.
→ Save the calibration data for the placement heads in the EEPROM (see section 7.9).
→ Perform a component sensor calibration if a CPP placement head is used for 0201/01005 placement.
→ Calibrate the nozzle changer.
→ Calibrate the conveyor.
→ Recalibrate the external cameras.
This is required, as the z height has been adapted for the dp calibration.
→ Start the production.