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Test Research, Inc. 2 TR7600 SI II Series User Guide – Camera Ca libration Figures Figure 1: Click [Start] [Run] ...... .... ....... .... ....... .... ...... ..... .... ....... .... ....... .... ....... .... ....... ..…
Test Research, Inc.
TR7600 SIII Series User Guide – Camera Calibration 1
Contents
1
P
REPARATION
B
EFORE
C
ALIBRATION
_______________________________ 7
2
3D
C
AMERA
C
ALIBRATION
______________________________________ 12
2.1 Resolution Calibration ...................................................................................... 12
2.2 Camera Shift Calibration .................................................................................. 15
2.3 Center Alignment Calibration ........................................................................... 18
2.4 Height Calibration ............................................................................................. 21
2.5 High Res. Image Offset Calibration ................................................................. 23
2.6 Bi-Direction Shift Calibration ............................................................................ 25
3
2D
C
AMERA AND
L
ASER
C
ALIBRATION
_____________________________ 28
3.1 2D Resolution ................................................................................................... 32
3.2 Fiducial Setting ................................................................................................. 37
3.3 Dot Board Rotate: ............................................................................................ 38
3.4 Camera Rotate: ................................................................................................ 39
3.5 2D Resolution: .................................................................................................. 42
3.6 Camera Rotate ................................................................................................. 42
3.7 2D Offset .......................................................................................................... 43
3.8 Set Up Amplifier ............................................................................................... 52
3.9 Laser Offset ...................................................................................................... 58
3.10 Zero Shift .......................................................................................................... 62
3.11 Laser Sensor .................................................................................................... 65
Test Research, Inc.
2 TR7600 SIII Series User Guide – Camera Calibration
Figures
Figure 1: Click [Start] [Run] ........................................................................................... 7
Figure 2: Export the Backup to the Desktop .................................................................... 7
Figure 3: Save the Registry File ....................................................................................... 7
Figure 4: Set Up FFC ....................................................................................................... 8
Figure 5: Inspection Parameters ...................................................................................... 8
Figure 6: Put the Calibration Board into the Machine ...................................................... 9
Figure 7: Set Up Scan Info ............................................................................................... 9
Figure 8: Set Up Scan Parameters .................................................................................. 9
Figure 9: Original ............................................................................................................ 10
Figure 10: Utility .............................................................................................................. 10
Figure 11: Auto Range .................................................................................................... 10
Figure 12: Utility/System Calibration/Resolution ............................................................ 12
Figure 13: Resolution Calibration Steps ......................................................................... 12
Figure 14: Enlarged View of Step 4 ................................................................................ 13
Figure 15: Resolution Calibration Succeeds .................................................................. 14
Figure 16: Utility/System Calibration/ Camera Shift ....................................................... 15
Figure 17: Camera Shift Calibration Steps ..................................................................... 15
Figure 18: Camera Shift Calibration Steps ..................................................................... 16
Figure 19: Camera Shift Calibration Steps ..................................................................... 16
Figure 20: Camera Shift Calibration Steps ..................................................................... 17
Figure 21: Utility/System Calibration/Center Alignment ................................................. 18
Figure 22: Center Alignment Calibration Steps .............................................................. 18
Figure 23: Center Alignment Calibration Step 4 ............................................................ 19
Figure 24: Center Alignment Calibration Steps .............................................................. 19
Figure 25: Center Alignment Calibration Step 6 ............................................................ 19
Figure 26: Center Alignment Calibration Steps .............................................................. 20
Figure 27: Utility/System Calibration/Height Calibration ................................................ 21
Figure 28: Height Calibration Steps ............................................................................... 21
Figure 29: Height Calibration Steps ............................................................................... 22
Figure 30: Utility/System Calibration/High Resolution Image Offset ............................. 23
Figure 31: High Resolution Image Offset Calibration Steps .......................................... 23
Figure 32: High Resolution Image Offset Calibration Steps .......................................... 24
Figure 33: Utility/System Calibration/Bi-Direction Shift Calibration ............................... 25
Figure 34: Bi-Direction Shift Calibration Steps ............................................................... 25
Figure 35: Bi-Direction Shift Calibration/Auto Center..................................................... 26
Figure 36: Bi-Direction Shift Calibration steps ............................................................... 26
Figure 37: Bi-Direction Shift Calibration steps ............................................................... 27
Figure 38: Bi-Direction Shift Calibration steps ............................................................... 27
Figure 39: Front View ..................................................................................................... 28
Figure 40: Top View/ Right Side View/Left Side View ................................................... 28
Test Research, Inc.
TR7600 SIII Series User Guide – Camera Calibration 3
Figure 41: Calibration Window ....................................................................................... 29
Figure 42: Calibration Procedure.................................................................................... 29
Figure 43: Calibration Board ........................................................................................... 30
Figure 44: Combo SystemCalibration ......................................................................... 31
Figure 45: Make Sure All [Sync] Fields Are Enabled ..................................................... 31
Figure 46: 2D Resolution ................................................................................................ 32
Figure 47: Click [Res. L] ................................................................................................. 32
Figure 48: Move Two Circles to the Center of the Rectangle Box ................................. 33
Figure 49: Click [Res(Live)] ............................................................................................ 33
Figure 50: Optical System .............................................................................................. 33
Figure 51: Loosen These Screws ................................................................................... 34
Figure 52: Turn the Lens Clockwise ............................................................................... 34
Figure 53: Adjust the Z Axis Height ................................................................................ 35
Figure 54: Turn the Lens Counterclockwise. .................................................................. 35
Figure 55: Adjust the Z Axis Height ................................................................................ 35
Figure 56: Save Pos/Load Reg/Refresh/Record Z Axis Height ..................................... 36
Figure 57: Click on [Res(Live)] ....................................................................................... 36
Figure 58: Fiducial Setting .............................................................................................. 37
Figure 59: Set Up Fiducial Mark ..................................................................................... 37
Figure 60: Dot Board Rotate ........................................................................................... 38
Figure 61: Turn the Board as Indicated .......................................................................... 38
Figure 62: Camera Rotate .............................................................................................. 39
Figure 63: Screws Location/Top View of 2D Camera .................................................... 39
Figure 64: Rotate the Camera by the Direction Indicated .............................................. 40
Figure 65: Fixture/Front View ......................................................................................... 40
Figure 66: Fixture/Top View/Right Side View/Left Side View ........................................ 40
Figure 67: Rotate the Camera ........................................................................................ 41
Figure 68: 2D Resolution ................................................................................................ 42
Figure 69: 6 Conditions for Dynamic 2D Camera .......................................................... 43
Figure 70: 6 Conditions for Static 2D Camera ............................................................... 43
Figure 71: [Inspect][Parameters] ................................................................................. 43
Figure 72: High Speed Mode .......................................................................................... 44
Figure 73: [Utility][System Configuration] ................................................................... 44
Figure 74: [Utility][System Configuration] ................................................................... 44
Figure 75: Change the Calibration Board ....................................................................... 45
Figure 76: Camera Dynamic Offset ................................................................................ 45
Figure 77: Set Scan Information ..................................................................................... 46
Figure 78: Don’t Use These Buttons to Scan the Board ................................................ 46
Figure 79: Find a Single Circle and Drag the Frame ..................................................... 47
Figure 80: Find a Single Circle and Drag the Frame ..................................................... 48
Figure 81: Camera Static Offset Window ....................................................................... 49