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SIPLACE S oftware Guide SR.504.xx 8 New functionality in 504.01 Issue 01/03 E N 8.5 Component r ejection 87 The foll owing wor kflow/co nditio ns also apply to PCB barcode op eration : 8 – Each boa rd ha s a ba rcode. – …

8 New functionality in 504.01 SIPLACE Software Guide SR.504.xx

8.4 Synchronous dual conveyor with PCB barcode Issue 01/03 EN

8.4 Synchronous dual conveyor with PCB barcode

As of the 503.01 version of the software, the use of synchronous dual conveyors is supported.

The 504.01 version of the software now allows the use of synchronous dual conveyors with PCB

barcode operation. 8

When using dual conveyor machines the boards are moved asynchronously by default. Boards

are assembled alternately on conveyors 1 and 2. This means that the time required for transport

does not increase the overall length of the placement process. In this case, a panel correlates to

a single board. When using a synchronous conveyor system, a board is described across both

tracks. This board is thus made up of at least two subpanels and is referred to below as a "logical

board". 8

By default, the conveyor controller treats the conveyor tracks independently

of each other (asynchronous). Synchronous dual conveyor operation allows you to treat boards

traveling into the machine simultaneously on the two input conveyors as a single logical board.

This is intended to increase the throughput for panels that require different nozzle configurations.8

After they have been released for further transport, the physical boards are moved simultaneously

into the processing area and clamped. When they are moved onto the processing conveyor, the

specification is made as to whether the logical board consists of one or two physical boards. This

ensures that even single boards can be placed. 8

Then placement is started. After placement, the physical boards that make up a logical board are

released at the same time and are transferred to the next conveyor. 8

Further transportation of a logical board (consisting of one or more physical boards) to a

subsequent conveyor only takes place when the downstream conveyors for both tracks are empty.8

NOTE

Synchronous transport must be configured in the programming system and on the station using

SITEST. If the specifications of the programming system do not match the station configuration,

an error message is issued and the subsequent reference run will fail. 8

SIPLACE Software Guide SR.504.xx 8 New functionality in 504.01

Issue 01/03 EN 8.5 Component rejection

The following workflow/conditions also apply to PCB barcode operation: 8

– Each board has a barcode.

– The barcodes are read as the boards travel into the machine.

– Both barcodes are transmitted to the programming system which then selects the appropriate

recipe from the recipes configured. The panel information for this recipe is transmitted to the

station.

– If the programming system does not contain a recipe which is assigned to the barcodes that

have been read, the boards are simply transported through the machine.

– If the board has no barcode, or the barcode cannot be read, the station opens up

a dialog box and prompts the operator to enter a barcode by hand.

8.5 Component rejection

As of version 504 of the software, SIPLACE HF has a new reject bin for 6-nozzle and 12-nozzle

revolver heads. The revolver head or its bottommost segment can be positioned directly above

this reject bin. This ensures that the component rejection operation is possible with the star in the

six o'clock position and increases rejection reliability. 8

Version 504 of the software regards this reject bin as a defined point. 8

In a processing area with a revolver head, a maximum of two reject bins may be present, one for

each location side. If, during processing, a component must be rejected, the head is moved to the

nearest reject bin. 8

If an MTC is used instead of a table, the reject bin for the location is covered and cannot be used.

Conversely an additional reject bin is available if a table is used instead of an MTC. This is

recognized by the software and taken into account. 8

8.6 New IC and FC cameras

In conjunction with the SIPLACE HF machine, two stationary camera systems are available with

version 504 of the software. The stationary IC camera (SST22) with a field of view of 45 x 55 mm

is set up for components that are 40 x 50 mm in size for a single measurement. The optional

stationary FC camera (SST20) with a field of view of 11 x 11 mm is set up for a component size of

8 x 8 mm for a single measurement. Multiple measurements can be carried out using either

camera. 8

Calibration and configuration of the cameras is carried out using SITEST. 8

8 New functionality in 504.01 SIPLACE Software Guide SR.504.xx

8.7 SITEST – new functions Issue 01/03 EN

8.7 SITEST – new functions

NOTE

A detailed description of the new SITEST functions can be found in the software instructions for

SITEST 504 and the SITEST online Help system. 8

The following modifications have been made for version 504 of the software: 8

– Depending on the machine configuration being used, it is possible to activate and deactivate

the live image for the RV, IC and FC cameras.

– Firmware download: The new subsystems are: Twin Head (Seg1, Seg2), Twin Head Z and DP

axes (Seg1, Seg2), I/O modules, PCB-RV camera, IC/FC camera.

– Machine configuration: A 12-nozzle head, a 6-nozzle head, or a Twin Head can be configured

on Gantry 1. The following cameras and nozzle changers can also be configured for each of

the head types.

12-nozzle head 8

6-nozzle head 8

Component camera 1 8 Nozzle changer 8

RV camera (type 12) FOV

24 x 24 8 RV12 standard 8

RV camera (type 14) FOV 15.5 x 15.6 DCA

8 RV12 2-row

RV12 3-row 8

a. FOV= field of view (MFOV measurement): Several sections are recorded (each

section is a FOV) and combined to form a whole.

b. DCA = direct chip access.

Component camera 1 8 Nozzle changer 8

RV camera (type 13) FOV 39 x 39 8 RV12 standard 8

RV camera (type 14) FOV 15.5 x 15.6 DCA 8 RV12 2-row 8