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8 New functionality in 504.01 SIPLACE Software Guide SR.504.xx 8.7 SITEST – new functions Issue 01/03 EN 88 8.7 SITEST – new functio ns NOTE A detailed de script ion of t he new SIT EST fun ctions can be found in th e so…
SIPLACE Software Guide SR.504.xx 8 New functionality in 504.01
Issue 01/03 EN 8.5 Component rejection
87
The following workflow/conditions also apply to PCB barcode operation: 8
– Each board has a barcode.
– The barcodes are read as the boards travel into the machine.
– Both barcodes are transmitted to the programming system which then selects the appropriate
recipe from the recipes configured. The panel information for this recipe is transmitted to the
station.
– If the programming system does not contain a recipe which is assigned to the barcodes that
have been read, the boards are simply transported through the machine.
– If the board has no barcode, or the barcode cannot be read, the station opens up
a dialog box and prompts the operator to enter a barcode by hand.
8.5 Component rejection
As of version 504 of the software, SIPLACE HF has a new reject bin for 6-nozzle and 12-nozzle
revolver heads. The revolver head or its bottommost segment can be positioned directly above
this reject bin. This ensures that the component rejection operation is possible with the star in the
six o'clock position and increases rejection reliability. 8
Version 504 of the software regards this reject bin as a defined point. 8
In a processing area with a revolver head, a maximum of two reject bins may be present, one for
each location side. If, during processing, a component must be rejected, the head is moved to the
nearest reject bin. 8
If an MTC is used instead of a table, the reject bin for the location is covered and cannot be used.
Conversely an additional reject bin is available if a table is used instead of an MTC. This is
recognized by the software and taken into account. 8
8.6 New IC and FC cameras
In conjunction with the SIPLACE HF machine, two stationary camera systems are available with
version 504 of the software. The stationary IC camera (SST22) with a field of view of 45 x 55 mm
is set up for components that are 40 x 50 mm in size for a single measurement. The optional
stationary FC camera (SST20) with a field of view of 11 x 11 mm is set up for a component size of
8 x 8 mm for a single measurement. Multiple measurements can be carried out using either
camera. 8
Calibration and configuration of the cameras is carried out using SITEST. 8
8 New functionality in 504.01 SIPLACE Software Guide SR.504.xx
8.7 SITEST – new functions Issue 01/03 EN
88
8.7 SITEST – new functions
NOTE
A detailed description of the new SITEST functions can be found in the software instructions for
SITEST 504 and the SITEST online Help system. 8
The following modifications have been made for version 504 of the software: 8
– Depending on the machine configuration being used, it is possible to activate and deactivate
the live image for the RV, IC and FC cameras.
– Firmware download: The new subsystems are: Twin Head (Seg1, Seg2), Twin Head Z and DP
axes (Seg1, Seg2), I/O modules, PCB-RV camera, IC/FC camera.
– Machine configuration: A 12-nozzle head, a 6-nozzle head, or a Twin Head can be configured
on Gantry 1. The following cameras and nozzle changers can also be configured for each of
the head types.
12-nozzle head 8
8
6-nozzle head 8
8
8
Component camera 1 8 Nozzle changer 8
RV camera (type 12) FOV
a
24 x 24 8 RV12 standard 8
RV camera (type 14) FOV 15.5 x 15.6 DCA
b
8 RV12 2-row
RV12 3-row 8
a. FOV= field of view (MFOV measurement): Several sections are recorded (each
section is a FOV) and combined to form a whole.
b. DCA = direct chip access.
Component camera 1 8 Nozzle changer 8
RV camera (type 13) FOV 39 x 39 8 RV12 standard 8
RV camera (type 14) FOV 15.5 x 15.6 DCA 8 RV12 2-row 8
SIPLACE Software Guide SR.504.xx 8 New functionality in 504.01
Issue 01/03 EN 8.7 SITEST – new functions
89
Twin Head 8
8
– Calibrating heads and cameras: The dialog box "All heads and cameras" allows you to select
the calibration functions for each processing area.
– Heads and mapping: The "Heads and mapping" dialog box can now be used to select the
mapping width for the new or old mapping plate (Abschnitt 8.7.1).
– Conveyor edges. The correction values for the width adjustment of the conveyor are
determined.
– Teaching the gantry: Move to machine positions with the PCB camera.
– Gantry continuous run: A continuous run is carried out with the X and Y axes simultaneously.
– Gantry - Axis functions: The travel range is determined automatically for the selected axis; the
limit switch positions as well as the minimum and maximum travel range are then displayed
and transferred to the axis.
– Teach RV head: Move to machine positions with the sleeve of the RV head.
– RV head - RV head and camera: The head offset is calibrated (offset between PCB and RV
camera).
– Calibrate RV camera: The RV camera is calibrated.
– Twin Head:
– Functions for supporting the Twin Head
– Axis functions for supporting the Twin Head
– Head board for supporting the Twin Head
– IC camera, FC camera
–Calibration
– TH mapping
– Nozzle changer head functions, magazine functions
– Conveyor width
– Conveyor – Functions
Component camera 1 8 Component camera 2 8 Nozzle changer 8
IC camera (type 7) FOV
38 x 38 3 levels 8
FC camera (type 11) FOV
9.2 x 11.4 8
Twin Head 3 / 1 8
IC camera (type 10) FOV
38 x 38 4 levels 8
FC camera (type 20) FOV
11 x 11 8
Twin Head 5 / 2 8
IC camera (type 22) FOV
45 x 60 8
FC camera (type 21) FOV
21 x 21 8
Twin Head 8 / 4 8