00191374-04.pdf - 第6页

Adj ust ment Inst ruc ti ons SI PLA CE HS- 50 Edition 12/00 6 *DQWULHV               7UD FN6L…

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Adjustment Instructions SIPLACE HS-50
Edition 12/00
5
2YHUYLHZ9ROWDJHV  
3RVLWLRQRI&RPSRQHQWV  
3RZHU6XSSO\8QLW  
4.2.1 Supply Voltages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.2.2 Voltages of the Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
&RQWURO8QLW  
0DLQ'LVWULEXWRU  
6HUYR8QLW  
0HDVXULQJ9ROWDJHVRIWKH3RZHU6XSSO\8QLW  
4.6.1 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.6.2 Necessary Equipment and Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.6.3 Measurement Preparation of Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.6.4 Measuring Voltages on the Front Side of the Power Supply Unit . . . . . . . . . . . . . . . 77
4.6.5 Measuring Voltages on Rectifiers V1 to V8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.6.6 Measuring Voltages on Transformer T1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.6.6.1 Primary of Transformer T1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.6.6.2 Secondary of Transformer T1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
4.6.7 Measuring Voltages on the Mains Filter Z1 and Electrolyt Capacitor C1 . . . . . . . . . 84
4.6.8 Connector Plug Panel of Power Supply Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
6LQJOHDQG'XDO3&%&RQYH\RU  
6HWWLQJVDQG,OOXVWUDWLRQV  
5.1.1 SLIO Module I/O Modules and PCB Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.1.2 Conveyor Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.1.3 Conveyor Control with integrated SLIO TSP 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
$GMXVWPHQWRI6XSHUVRQLF6HQVLWLYLW\  
5.2.1 Input Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
5.2.2 Center Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
5.2.3 Output Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
$GMXVWPHQWRI3UR[LPLW\6ZLWFKHVRI/LIWLQJ7DEOHV  
$GMXVWPHQWRIWKH3UR[LPLW\6ZLWFKHV3&%6WRSSHU  
$GMXVWPHQWRI7UDQVSRUW3DUDOOHOLVP  
/LPLW6ZLWFKDQG3UR[LPLW\6ZLWFK:LGWK$GMXVWPHQW 
Adjustment Instructions SIPLACE HS-50
Edition 12/00
6
*DQWULHV 
7UDFN6LJQDOV 
6.1.1 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6.1.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6.1.3 Analog Track Signals, Gantry Axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.1.3.1 Measurement Setup of Analog Track Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.1.3.2 Oscilloscope Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.1.3.3 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.1.4 Analoge Zero Pulse of the Gantry Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.1.4.1 Measuring Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
6.1.5 Track Signals of Gantry Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
6.1.5.1 Measurement Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6.1.5.2 Oscilloscope Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6.1.5.3 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
=HUR3RLQW&RUUHFWLRQV  
0HFKDQLFDO6HWWLQJV 
6.3.1 Belt Tension of X-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6.3.1.1 Measuring Data and Aiding Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6.3.1.2 Measuring Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6.3.2 Proximity Switch X- / Y- Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
6HWWLQJVDQG,OOXVWUDWLRQV  
6.4.1 Jumper Settings on Head Board S50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
6.4.2 Jumper Settings, Processor Board S50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
6.4.3 Jumper Settings, Gantry Distributor S50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
6.4.4 Proximity Switch Connectors on the X- / Y Distributor S50 . . . . . . . . . . . . . . . . . . . 117
'\QDPLF$GMXVWPHQWRIWKH;DQG<$[HV  
6.5.1 Equipment and Test Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
6.5.2 Servo Boards, Gantry Axes HS-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
6.5.3 Overview of Axes Control Cards HS-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
6.5.4 Measurement Setup for Axis Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
6.5.5 Control of the X-Axis Dynamics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
6.5.5.1 General Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
6.5.5.2 Control P-Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
6.5.6 Y-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
6.5.6.1 General Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
6.5.6.2 Control P-Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
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6.6.1 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.6.2 Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.6.3 Adjustment of Distance Sensor Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
6.6.4 Calibration of the Anti - Crash Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
6.6.5 Function Control of the Distance Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
6.6.5.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
6.6.5.2 Testing Placement Areas I and II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
6.6.6 Functions Control of the Anti - Crash Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Adjustment Instructions SIPLACE HS-50
Edition 12/00
7
6.6.6.1 Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
6.6.6.2 Test of the Proximity Switches on the Gantry. . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
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7.1.1 Testing Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
7.1.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
7.1.3 Digital Track Signals of the Head Axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
7.1.3.1 Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
7.1.3.2 Oscilloscope Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
7.1.3.3 Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
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7.2.1 Determination of Zero Point Correction Star - Axis Collect & Place Head . . . . . . . 139
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7.3.1 Belt Tension of the Z-Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
7.3.2 Setting the stop for the Z axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
7.3.2.1 Tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
7.3.2.2 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
7.3.3 Air Pressure Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
7.3.3.1 Tools and Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
7.3.3.2 Adjustment of Air Pressure Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
7.3.3.3 Adjustments of the Air Pressure Values with the Help of a Compressed Air Testing Device
144
7.3.4 RSF Digital Rotary Transducer of DP - Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
7.3.5 Light Barrier, Bottom Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
7.3.6 Adjustment of Mechanical Position of Valve Drives . . . . . . . . . . . . . . . . . . . . . . . . 146
7.3.7 Other Mechanical Adjustments on the Star. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
'\QDPLF$GMXVWPHQWRIWKH$[HV 
7.4.1 Tools and Test Aids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
7.4.2 Servo Board Head Axes HS-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
7.4.3 Overview of Axes Control Cards HS-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
7.4.4 Measurement Setup for Axis Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
7.4.5 Star - Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
7.4.5.1 General Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
7.4.5.2 Check P-Gain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
7.4.6 Z- Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
7.4.6.1 General Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
7.4.6.2 Adjustment of Tacho. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
7.4.6.3 Adjustment of P-Gain with Current Sensor Mode. . . . . . . . . . . . . . . . . . . . . . . . . 157
7.4.7 Dp - Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
7.4.7.1 General Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
7.4.7.2 Adjustment of Tacho to 0V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
7.4.7.3 Adjustment of P-Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
&RQWURO  