00197461-01_AI_Portaltausch_X-Serie_S_INTERN_de_en.pdf - 第54页

Brief Description Tools and Equipment Required 2.4.1 Mapping Test Plate 560x460 mm [03076118 - xx] 54 Gantry Exchange Portaltausch 2.4 2 . 4 T o o ls a n d E q u ip m e n t R e q u ir e d Tools and Equipment Required ▪ S…

Brief Description

2.1.1 Gantries Overview of the Modules

Gantry Exchange Portaltausch 53

2 Brief Description

Brief Description

This section gives an overview of the gantry and the scope of delivery.

2.1

2.1 Overview of the Modules

Overview of the Modules

2.1.1

2.1.1 Gantries

Gantries

2.2

2.2 Prerequisites

Prerequisites

Gantries can be replaced in all X-Series S machines.

2.3

2.3 Scope of Delivery

Scope of Delivery

▪ Select the relevant gantry:

▪ Gantry system assy SX4a [03092146Sxx]

▪ Gantry system assy, rotated SX4a [03092433Sxx]

▪ Tape measure X-Series S [03092558S-xx]

▪ Tape measure micron: [03101458-xx]

▪ Gantry labeling 1,2,3,4 [03009553-xx]

▪ Label set, warning labels for China SX4/DX4, X-Series S [03091189-xx]

▪ Depending on the heads installed, you may need:

Pneumatic blanking plug (various sizes available) for the vacuum distributor:

▪ Blanking plug QSC-4H [00330249-01]

▪ Blanking plug QSC-6H [00337891-01]

▪ Blanking plug QSC-8H [03010908-01]

▪ Blanking plug QSC-12H [03015210-01]

▪ Assembly instructions "Gantry Replacement SIPLACE X-Series S" [00197461-xx]

1. Head interface and Vision board

The Vision board is fitted onto the head interface.

2. Gantry trailing cables split for Y axis

3. Y-Axis

4. X axis

5. Gantry trailing cables split for X axis

6. Y drive (primary)

7. Y axis scale

Machine Gantry 1 Gantry 2 Gantry 3 Gantry 4

X2 S 03092146Sxx No 03092146Sxx no

X3 S 03092146Sxx 03092146Sxx 03092146Sxx no

X4 S, X4 S micron 03092146Sxx 03092146Sxx 03092146Sxx 03092146Sxx

X4i S, X4i S micron 03092146Sxx 03092433Sxx 03092146Sxx 03092433Sxx

Brief Description

Tools and Equipment Required 2.4.1 Mapping Test Plate 560x460 mm [03076118-xx]

54 Gantry Exchange Portaltausch

2.4

2.4 Tools and Equipment Required

Tools and Equipment Required

▪ Standard tools

▪ Loctite 243 [02101037-xx]

▪ 2x (per gantry) setscrew

DIN 913 - M 6 x 50-ST [03005958-xx] or

DIN EN ISO 4026 - M6 x 50-45H [03106014-xx]

▪ If needed, 2x dummy plugs (plastic covers) [00368931-xx]

▪ Mapping test plate 560x460 mm [03076118-xx]

▪ 2x M8 nuts

▪ Torque wrench, basic tool, 5Nm - 50Nm [00386175-xx]

▪ Insert ratchet 1/4 inch [00386178-xx]

▪ Unlocking tool for Q8 [03047090-xx]

▪ Unlocking tool for QSC-10H [03051853-xx]

▪ 2x plastic wedge, 65 x 180mm [03097870-xx]

▪ Copper hammer, 750 g SX2 additional [03097897-xx]

▪ 5x (per gantry) box lid for magnet 150x64-128 [03105100-xx]

▪ Second person

▪ Ethanol

Isopropanol – IPA can be used as an alternative.

▪ If needed, assembly instructions "Smart Pin Support - X-Series S" [DE+EN: 00197394-xx]

▪ If needed, assembly instructions for "Vacuum Pump" [DE+EN: 00196845-xx]

▪ Service manual HF/X-Series (internal version) [00195654-xx]

▪ Service manual for your machine [DE: 00197041-xx] [EN: 00197042-xx]

2.4.1

2.4.1 Mapping Test Plate 560x460 mm [03076118-xx]

Mapping Test Plate 560x460 mm [03076118-xx]

2.5

2.5 Required Working Time

Required Working Time

The complete installation will take approx. 4 hours per gantry.

Mapping plate 560x460 mm

Installation

Preparatory Steps

Gantry Exchange Portaltausch 55

3 Installation

Installation

This chapter describes the removal of the old gantry, the removal of parts from the old gantry and instal-

lation of those parts in the new gantry and the installation of the new gantry in the machine.

3.1

3.1 Preparatory Steps

Preparatory Steps

Data backup

Perform the following data backup runs in the exact order listed:

► Back up the conveyor machine data.

► If there is an MTC fitted, back up the MTC machine data.

► Back up the machine data. (menu: "Save the Machine Data")

Changeover Table

► Move the component trolleys/MTC out of the machine.

NOTICE

Replacement of multiple gantries at the same time

In principle, it is possible for multiple gantries to be replaced at the same time by several mem-

bers of staff. If you want to replace multiple gantries, we always recommend that you process

one placement area after the other and do not remove more than two gantries at the same time.

There is otherwise a risk of space conflicts when stowing the different trailing cables.

In addition, this means that you always have one completely installed gantry available.

CAUTION

Keep to the order specified!