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PCP Series Manual Revision B / October 2021 Page 54 of 56 Table o f Figures Figure 1: Necessary Tools ......................................................................................................................…

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PCP Series Manual
Revision B / October 2021
Troubleshooting
Troubleshooting Problem
Possible Cause
Corrective Action
Pump does not cycle or too
little material dispenses
Motor not connected correctly
Check motor connections
Cured material in pump section
Disassemble pump and clean
Static mixer is blocked
Replace the static mixer
Stator is swollen or worn
Replace stator
Dispenser speed is too low
Increase speed
Inadequate supply of material
Supply the material, examine the
hose, and check the primary
pressure, increase if necessary;
bleed again to equalize cartridge
pack.
Electrical connection is incorrect
Connect correctly at the motor
housing and at the mains, make
sure the prongs in the motor are
not bent
Rotor is broken
Install a new rotor assembly
Material leaks from the pump
tip
Fluid pressure too high (5.8 bar
max)
Decrease inlet fluid pressure
Not enough snuff back on rotor
Increase snuff back.
Stator is worn
Replace stator.
Air bubbles in material
Refer to the “Air bubbles in
material” section under the
Troubleshooting Problem heading
in this table
Material is compressible
Degas the material
Pump leaks between seal
block and fluid body
Seal is worn between fluid body and
the sealing block
Replace seal
Pump does not dispense when
triggered
Fluid pressure is too low
Increase fluid pressure (5.8 bar
max)
Cured material in pump section
Disassemble pump and clean
Motor running in the wrong
direction
Check motor settings
Air bubbles in material
Pump not correctly purged
Cycle pump open to purge air
Needle not correctly purged
Make sure installation is correct
Problem with fluid delivery system
Diagnose and repair
PCP Series Manual
Revision B / October 2021
Table of Figures
Figure 1: Necessary Tools ........................................................................................................................ 9
Figure 2: Remove Pump from Workcell .............................................................................................. 14
Figure 3: Separate Motor from Rotor Assembly ............................................................................... 15
Figure 4: Remove Coupling ................................................................................................................... 15
Figure 5: Remove Luer Lock ................................................................................................................. 16
Figure 6: Remove Union Cap ................................................................................................................ 16
Figure 7: Remove Stator Sleeve ........................................................................................................... 17
Figure 8: Install Stator Tool .................................................................................................................. 17
Figure 9: Remove Stator ........................................................................................................................ 18
Figure 10: Remove Bleed Clip ............................................................................................................... 18
Figure 11: Remove O-Ring ..................................................................................................................... 19
Figure 12: Remove Screws from Rotor Assembly ............................................................................ 19
Figure 13: Separate Fluid Block ............................................................................................................ 19
Figure 14: Remove O-ring from Fluid Block ..................................................................................... 20
Figure 15: Remove O-Ring from Seal Block ...................................................................................... 20
Figure 16: Remove Seal Block .............................................................................................................. 21
Figure 17: Clean Rotor ............................................................................................................................ 21
Figure 18: Clean the Stator .................................................................................................................. 22
Figure 19: Install Seal Block on Rotor Assembly ............................................................................. 23
Figure 20: Seal Block Direction ........................................................................................................... 23
Figure 21: Seal Block and Rotor Assembly ....................................................................................... 23
Figure 22: Install O-Ring on Seal Block ............................................................................................. 24
Figure 23: Install Fluid Block................................................................................................................ 24
Figure 24: Fluid Block Installed ........................................................................................................... 25
Figure 25: Install Screws onto Rotor Assembly/Fluid Block ........................................................ 25
Figure 26: Install O-Ring on Fluid Block Assembly ......................................................................... 25
Figure 27: Install O-Ring on Vent Port ............................................................................................... 26
Figure 28: Install O-Rings on Bleed Clip ........................................................................................... 26
Figure 29: Install Bleed Clip ................................................................................................................. 26
Figure 30: Install Stator Tool ................................................................................................................ 27
Figure 31: Install Stator onto Rotor Assembly .................................................................................. 27
Figure 32: Align Tabs with Locating Features ................................................................................. 28
Figure 33: Rotor and Stator ................................................................................................................. 28
Figure 34: Install Stator Sleeve ........................................................................................................... 29
Figure 35: Install Union Cap ................................................................................................................. 29
Figure 36: Install Blue Coupling .......................................................................................................... 30
Figure 37: Install Motor ......................................................................................................................... 30
Figure 38: Install Screws ....................................................................................................................... 31
Figure 39: Install Luer Lock ................................................................................................................... 31
Figure 40: PCP Assembled .................................................................................................................. 32
PCP Series Manual
Revision B / October 2021
Figure 41: Material Outlet ..................................................................................................................... 33
Figure 42: Replace Coupling ................................................................................................................ 34
Figure 43: Setup Screen ....................................................................................................................... 35
Figure 44: Devices Screen ................................................................................................................... 36
Figure 45: Dispense Screen .................................................................................................................. 37
Figure 46: K-Factor Screen ................................................................................................................. 38
Figure 47: PCP015 Disassembled ....................................................................................................... 39
Figure 48: PCP015 Bill of Materials .................................................................................................... 39
Figure 49: PCP015-C Disassembled .................................................................................................. 40
Figure 50: PCP015-C Bill of Materials ................................................................................................ 40
Figure 51: PCP050 Disassembled ........................................................................................................ 41
Figure 52: PCP050 Bill of Materials ..................................................................................................... 41
Figure 53: PCP050-C Disassembled ................................................................................................. 42
Figure 54: PCP150 Disassembled ....................................................................................................... 43
Figure 55: PCP150 Bill of Materials .................................................................................................... 43
Figure 56: PCP150 Disassembled ....................................................................................................... 44
Figure 57: PCP150 Bill of Materials ..................................................................................................... 44
Figure 58: PCP150-C Disassembled .................................................................................................. 45
Figure 59: PCP150-C Bill of Materials ................................................................................................ 45
Figure 60: PCP500 Disassembled ...................................................................................................... 46
Figure 61: PCP500 Bill of Materials .................................................................................................... 46
Figure 62: PCP500-C Disassembled ................................................................................................. 47
Figure 63: PCP500-C Bill of Materials ............................................................................................... 47
Figure 64: PCP1000 Disassembled .................................................................................................... 48
Figure 65: PCP1000 Bill of Materials .................................................................................................. 48
Figure 66: PCP1000-C Disassembled ............................................................................................... 49
Figure 67: PCP1000-C Bill of Materials ............................................................................................. 49
Figure 68: Spare Parts Kit .................................................................................................................... 50
Figure 69: Model Specifications .......................................................................................................... 51
Figure 70: PCP Drawing Dimensions ................................................................................................. 52