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PCP Series Manual Revision B / October 2021 Page 55 of 56 Figure 41: Material Outlet ..................................................................................................................... 33 Figure 42: Rep…

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PCP Series Manual
Revision B / October 2021
Table of Figures
Figure 1: Necessary Tools ........................................................................................................................ 9
Figure 2: Remove Pump from Workcell .............................................................................................. 14
Figure 3: Separate Motor from Rotor Assembly ............................................................................... 15
Figure 4: Remove Coupling ................................................................................................................... 15
Figure 5: Remove Luer Lock ................................................................................................................. 16
Figure 6: Remove Union Cap ................................................................................................................ 16
Figure 7: Remove Stator Sleeve ........................................................................................................... 17
Figure 8: Install Stator Tool .................................................................................................................. 17
Figure 9: Remove Stator ........................................................................................................................ 18
Figure 10: Remove Bleed Clip ............................................................................................................... 18
Figure 11: Remove O-Ring ..................................................................................................................... 19
Figure 12: Remove Screws from Rotor Assembly ............................................................................ 19
Figure 13: Separate Fluid Block ............................................................................................................ 19
Figure 14: Remove O-ring from Fluid Block ..................................................................................... 20
Figure 15: Remove O-Ring from Seal Block ...................................................................................... 20
Figure 16: Remove Seal Block .............................................................................................................. 21
Figure 17: Clean Rotor ............................................................................................................................ 21
Figure 18: Clean the Stator .................................................................................................................. 22
Figure 19: Install Seal Block on Rotor Assembly ............................................................................. 23
Figure 20: Seal Block Direction ........................................................................................................... 23
Figure 21: Seal Block and Rotor Assembly ....................................................................................... 23
Figure 22: Install O-Ring on Seal Block ............................................................................................. 24
Figure 23: Install Fluid Block................................................................................................................ 24
Figure 24: Fluid Block Installed ........................................................................................................... 25
Figure 25: Install Screws onto Rotor Assembly/Fluid Block ........................................................ 25
Figure 26: Install O-Ring on Fluid Block Assembly ......................................................................... 25
Figure 27: Install O-Ring on Vent Port ............................................................................................... 26
Figure 28: Install O-Rings on Bleed Clip ........................................................................................... 26
Figure 29: Install Bleed Clip ................................................................................................................. 26
Figure 30: Install Stator Tool ................................................................................................................ 27
Figure 31: Install Stator onto Rotor Assembly .................................................................................. 27
Figure 32: Align Tabs with Locating Features ................................................................................. 28
Figure 33: Rotor and Stator ................................................................................................................. 28
Figure 34: Install Stator Sleeve ........................................................................................................... 29
Figure 35: Install Union Cap ................................................................................................................. 29
Figure 36: Install Blue Coupling .......................................................................................................... 30
Figure 37: Install Motor ......................................................................................................................... 30
Figure 38: Install Screws ....................................................................................................................... 31
Figure 39: Install Luer Lock ................................................................................................................... 31
Figure 40: PCP Assembled .................................................................................................................. 32
PCP Series Manual
Revision B / October 2021
Figure 41: Material Outlet ..................................................................................................................... 33
Figure 42: Replace Coupling ................................................................................................................ 34
Figure 43: Setup Screen ....................................................................................................................... 35
Figure 44: Devices Screen ................................................................................................................... 36
Figure 45: Dispense Screen .................................................................................................................. 37
Figure 46: K-Factor Screen ................................................................................................................. 38
Figure 47: PCP015 Disassembled ....................................................................................................... 39
Figure 48: PCP015 Bill of Materials .................................................................................................... 39
Figure 49: PCP015-C Disassembled .................................................................................................. 40
Figure 50: PCP015-C Bill of Materials ................................................................................................ 40
Figure 51: PCP050 Disassembled ........................................................................................................ 41
Figure 52: PCP050 Bill of Materials ..................................................................................................... 41
Figure 53: PCP050-C Disassembled ................................................................................................. 42
Figure 54: PCP150 Disassembled ....................................................................................................... 43
Figure 55: PCP150 Bill of Materials .................................................................................................... 43
Figure 56: PCP150 Disassembled ....................................................................................................... 44
Figure 57: PCP150 Bill of Materials ..................................................................................................... 44
Figure 58: PCP150-C Disassembled .................................................................................................. 45
Figure 59: PCP150-C Bill of Materials ................................................................................................ 45
Figure 60: PCP500 Disassembled ...................................................................................................... 46
Figure 61: PCP500 Bill of Materials .................................................................................................... 46
Figure 62: PCP500-C Disassembled ................................................................................................. 47
Figure 63: PCP500-C Bill of Materials ............................................................................................... 47
Figure 64: PCP1000 Disassembled .................................................................................................... 48
Figure 65: PCP1000 Bill of Materials .................................................................................................. 48
Figure 66: PCP1000-C Disassembled ............................................................................................... 49
Figure 67: PCP1000-C Bill of Materials ............................................................................................. 49
Figure 68: Spare Parts Kit .................................................................................................................... 50
Figure 69: Model Specifications .......................................................................................................... 51
Figure 70: PCP Drawing Dimensions ................................................................................................. 52
PCP Series Manual
Revision B / October 2021
PVA Warranty Policy
PVA warrants the enclosed product against defects in material or workmanship on all
components for one year from the date of shipment.
The warranty does not extend to components damaged due to misuse, negligence, or
installation and operation that are not in accordance with the recommended factory
instructions. Unauthorized repair or modification of the enclosed product, and/or the use
of spare parts not directly obtained from PVA (or from factory authorized dealers) will void
all warranties.
All PVA warranties extend only to the original purchaser. Third party warranty claims will
not be honored at any time.
Prior to returning a product for a warranty claim, a return authorization must be obtained
from PVA’s Technical Support department. Authorization will be issued either via the
telephone, facsimile, or in writing upon your request.
To qualify as a valid warranty claim, the defective product must be returned to the factory
during the warranty period. Upon return, PVA will repair (or replace) all components found
to be defective in material or workmanship.
(Retain this for your records)
Product Information:
PRODUCT: ______________________________
SERIAL NUMBER: ______________________________
DATE OF PURCHASE: ______________________________