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OM-1754 Cont-5 Contents Page 1303-001 Chapter 4 Maintenance and T roubleshooting 1. Outline of Maintenance .................................................................. 4-1 1.1 Precautionary Items before Maintenance…

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OM-1754
Cont-4
Contents
Page
1303-001
Chapter 3 Maintenance Menu
1. Maintenance Menu ......................................................................... 3-1
1.1 Outline of Maintenance Menu ................................................. 3-1
1.2 "Unit Change" Window ........................................................... 3-2
1.2.1 Attachment Procedure of Multi-Layer Tray .................... 3-4
1.2.2 Detachment Procedure of Multi-Layer Tray ................... 3-5
1.2.2.1 Elevator Height and Inclination Adjustment Procedures 3-6
1.2.3 "Traverse Axis Draw" Window ....................................... 3-8
1.2.4 "Tray Transfer Tch" Window .......................................... 3-9
1.3 "Unit Adj." Submenu ............................................................... 3-10
1.4 "DVC Check" Submenu .......................................................... 3-12
1.4.1 "INP/OUT" Window ........................................................ 3-12
1.4.2 "MOTOR" Window ......................................................... 3-13
1.4.3 "COM. STAT" Window ................................................... 3-13
2. Menus for System Setting .............................................................. 3-14
2.1 "Offset Data" Window ............................................................. 3-15
2.1.1 "Feeder B" Window ....................................................... 3-16
2.1.2 "Unit Offset" Window ..................................................... 3-19
2.2 "Auto Operation" Window ....................................................... 3-22
2.2.1 "Tray Matrix Update" Tab Sheet .................................... 3-22
OM-1754
Cont-5
Contents
Page
1303-001
Chapter 4 Maintenance and Troubleshooting
1. Outline of Maintenance .................................................................. 4-1
1.1 Precautionary Items before Maintenance ............................... 4-1
1.2 Preparation for Maintenance .................................................. 4-2
1.2.1 Preparation for Cleaning ................................................ 4-2
1.2.2 Preparation for Lubrication ............................................ 4-3
1.3 Items for Periodic Maintenance ............................................. 4-5
1.3.1 Scrap Box Cleaning Intervals Example for Each Type of Tape 4-7
2. Maintenance Check List ................................................................. 4-8
2.1 Daily Maintenance .................................................................. 4-8
2.2 Weekly Maintenance............................................................... 4-8
2.3 Monthly Maintenance .............................................................. 4-8
2.4 Quarterly Maintenance ........................................................... 4-9
2.5 Yearly Maintenance ................................................................ 4-10
3. Maintenance Spots ........................................................................ 4-11
3.1 Whole View ............................................................................. 4-11
3.2 Inspection, Cleaning, and Lubrication Spots .......................... 4-12
3.2.1 Pallet .............................................................................. 4-12
3.2.2 Elevator Unit .................................................................. 4-13
3.2.3 Magazine Base .............................................................. 4-17
3.2.4 Magazine ....................................................................... 4-19
3.2.5 Traverse Cart ................................................................. 4-20
3.2.5.1 Cutter Unit .............................................................. 4-24
4. Consumable and Servicing Parts ................................................... 4-30
4.1 List of Consumables ............................................................... 4-30
4.2 List of Important Servicing Parts ............................................. 4-30
4.2.1 Traverse Cart Unit ......................................................... 4-30
4.2.2 Elevator Unit .................................................................. 4-31
OM-1754
Cont-6
Contents
Page
1303-001
Chapter 5 Supplement
1. Pneumatic Diagram ........................................................................ 5-1
1.1 Pneumatic Diagram ................................................................ 5-1
2. Layout of Sensors and Loads ........................................................ 5-2
2.1 Elevator Unit ........................................................................... 5-2
2.2 Traverse Cart .......................................................................... 5-4
3. Parts Location ................................................................................ 5-6
3.1 Electrical Box .......................................................................... 5-6
4. Electrical Circuit Diagrams ............................................................. 5-7
4.1 Electrical and Electronic Symbols ........................................... 5-7
4.2 Electrical Circuit Diagrams ...................................................... 5-14
G5S FULL TRAY Block Diagrams ............................................... 5-14
G5S FULL TRAY Safety Circuits Block Diagrams ....................... 5-15
G5S FULL TRAY Traverse M ...................................................... 5-16
G5S FULL TRAY Elevator1 (Rower) M ....................................... 5-17
G5S FULL TRAY Elevator2 (Upper) M ........................................ 5-18
G5S FULL TRAY Power Section ................................................. 5-19
G5S FULL TRAY Traverse ILB IN1 ............................................. 5-20
G5S FULL TRAY Traverse ILB IN2 ............................................. 5-21
G5S FULL TRAY Traverse ILB OUT ........................................... 5-22
G5S FULL TRAY Elevator ILB IN1 .............................................. 5-23
G5S FULL TRAY Elevator ILB IN2 .............................................. 5-24
G5S FULL TRAY Elevator ILB OUT ............................................ 5-25
G5S FULL TRAY Component Supply SW1 (Rower) ................... 5-26
G5S FULL TRAY Component Supply SW2 (Upper) .................... 5-27
G5S FULL TRAY Feeder Base .................................................... 5-28
G5S FULL TRAY Positioning Drop Prevention ............................ 5-29
G5S FULL TRAY Traverse Logic Circuit ..................................... 5-30
G5S FULL TRAY Elevator Logic Circuit ..................................... 5-31