4OM-1050-002.pdf - 第4页
About the Instruction Manual V olume 5: Pneumatic and Electrical Diagrams This provides various kinds of material such as pneu- matic and electrical circuit diagrams for those who are in charge of machine servicing opera…
About the Instruction Manual
• This instruction manual is classified into several volumes on subjec-
tive basis as follows.
Volume 1: Operation (Operator)
This describes the fundamentals for those who read
this instruction manual and use the component place-
ment machine for the first time.
Coverage: This covers the checking items, the safety
precautions, the scope of the machine, the
preparatory and ending procedures of au-
tomatic operation, and the troubleshooting
on simple errors.
Volume 2: Operation (Supervisor)
This describes the general items related to machine
operations for those who have learned how to operate
the machine.
Coverage: This covers the specifications and func-
tions of the machine, various menus re-
lated to the program change, automatic op-
erations, and maintenance, etc.
Volume 3: Programming and Machine Data
This describes various data for a programmer(s) who
creates pattern programs and a supervisor who must
understand the meanings of various data.
Coverage: This covers the various data such as pat-
tern program, component library data and
the menus for production control and sys-
tem settings.
Volume 4: Maintenance and Troubleshooting
This describes periodic maintenance operations,
troubleshooting, etc., for those who use this machine.
Coverage: This covers periodic maintenance opera-
tions, the list of consumables and servic-
ing parts, troubleshooting on simple errors,
and the and remedial measures after "ER-
ROR" window.
INSTRUCTION MANUAL
CHIP MOUNTER
TCM-X100, X200, X300
Volume 1 : Operation (Operator)
INSTRUCTION MANUAL
Volume 2 : Operation (Supervisor)
CHIP MOUNTER
TCM-X100, X200, X300
0307-005 2 AFO01ETRP
Fig. 4X2
Fig. 4X3
INSTRUCTION MANUAL
Volume 3 : Programming and
Machine Data
CHIP MOUNTER
TCM-X100, X200, X300
Fig. 4X4
INSTRUCTION MANUAL
Volume 4 : Maintenance and
ޓTroubleshooting
CHIP MOUNTER
TCM-X100, X200, X300
Fig. 4X5
About the Instruction Manual
Volume 5: Pneumatic and Electrical Diagrams
This provides various kinds of material such as pneu-
matic and electrical circuit diagrams for those who are
in charge of machine servicing operations.
Coverage: Pneumatic Diagram, Parts Location, Elec-
trical Circuit Diagrams, etc.
COMPONENT LIBRARY:
This describes an explanation of component library data
and how to create it.
• This manual may not be copied, in whole or part, with-
out written consent of the publisher.
• This manual should be regarded as part of the ma-
chine and the contents comply with all the specifica-
tions regarding the purchased machine. Please keep
this manual within reach to serve as a handy tool in
completely understanding the workings of this ma-
chine.
• The contents of this manual are subject to change
without prior notice.
0307-005 3
AFO01ETRP
INSTRUCTION MANUAL
Volume 5 : Pneumatic and
Electrical Diagrams
CHIP MOUNTER
TCM-X100, X200 or X300
INSTRUCTION MANUAL
TCM-X Series
CHIP MOUNTER
COMPONENT LIBRARY
Fig. 4X6
Fig. 4X7
Contents
Page
Before Use .......................................................................................... 1
About the Instruction Manual ............................................................ 2
Contents .............................................................................................. 4
Checking Items.................................................................................... 7
Safety Precautions .............................................................................. 9
Section 1 Maintenance
.........................................................1- A
1. Periodic Maintenance .................................................................1- 1
1.1 Precautionary Items before Maintenance.............................1- 1
1.2 Preparation for Maintenance .................................................1- 2
1.2.1 Preparation for Cleaning ...................................................1- 2
1.2.2 Preparation for Lubrication ...............................................1- 2
1.3 Maintenance Spots .................................................................1- 8
1.3.1 General View .......................................................................1- 8
1.3.2 Understanding of Maintenance
Items on Each Section ................................... 1-10
1.3.3 Inspection, Cleaning, and Lubrication Spots ..................1-11
1.4 Maintenance Method ..............................................................1-47
1.4.1 Air Source ............................................................................1-47
1.4.2 Filter Replacement of Head Section ................................1-48
1.4.3 Cleaning of Vacuum Nozzle ...............................................1-49
1.4.4 Detachment and Attachment of Vacuum Nozzle ..............1-50
1.4.5 Disassembly, Cleaning and Lubrication of
Miniature Stroke Bearing ..............................1-56
1.4.6 Lamp Replacement of Light Source Device for
Recognition Lighting .....................................1-64
1.4.7 Replacement of Cutter Blade ............................................1-66
1.4.8 Lubrication of Linear Guide
in Feeder Carriage Section ..........................1-67
1.4.9 Cleaning of Linear Scale Sections ...................................1-78
1.4.10 Cleaning of Linear Motor’s Yoke Sides ......................... 1-84-1
1.5 Maintenance Check List .........................................................1-85
1.5.1 Daily Maintenance ..............................................................1-85
1.5.2 Weekly Maintenance ..........................................................1-86
1.5.3 Monthly Maintenance .........................................................1-87
1.5.4 Every 3 Months Maintenance ............................................1-89
1.5.5 Every 6 Months Maintenance ............................................1-91
1.5.6 Yearly Maintenance ............................................................1-91
2. Lists of Consumables and Important Servicing Parts .............1-92
2.1 Lists of Consumables..............................................................1-92
2.2 Lists of Important Sevicing Parts ..........................................1-93
0307-005 4 AFO01ETRP