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Part 5 Chapter 1 Servo System Troubleshooting Edition 3.0 5-1-28 XP-142E Mechanical Reference Warning Display and Troubleshooting Warning Warning Name Status Cause Remedy A.911 Vibration • Occurred during normal operatio…

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Part 5 Chapter 1 Servo System Troubleshooting
Edition 3.0 5-1-27 XP-142E Mechanical Reference
Warning Display and Troubleshooting
Warning Warnng Name Status Cause Remedy
A.900 Position Error
Pulse Overflow
Occurred during operation. A SERVOPACK board fault occurred.
Wiring is incorrect or the contact of
servomotor U, V, and W is faulty.
The SERVOPACK gain adjustment is
improper.
The position reference pulse frequency is too
high.
Setting of the parameter Pn520 (Position
Error Pulse Alarm Level) is improper.
The servomotor specifications do not meet
the load conditions (torque, moment of inertia)
Replace the SERVOPACK.
Correct the servomotor wiring.
Correct the encoder wiring.
Increase the speed loop gain (Pn100) and
position loop gain (Pn102).
Decrease slowly the position reference pulse
frequency.
Apply the smoothing function.
Adjust the electronic gear ratio.
Set the parameter Pn520 to a value other than
"0".
Reconsider and correct the load and servomotor
capacity.
A.901 Position Error
Pulse Overflow at
Servo ON
Occurs when the servo
was ON.
Errors accumulated excessively in servo OFF
status
With the setting not to clear the errors while
the servo is OFF, the servomotor was running.
Do not run the servomotor in servo OFF status.
Make the setting so that the errors are cleared in
servo OFF status.
Adjust the detection level.
A.910 Overload :
Warning for the
alarms A710 and
A720
Occurs when the servo
was ON.
The servomotor did not
run with a reference input.
Occurred during operation.
Wiring is incorrect and the contact in
servomotor wiring is faulty.
Wiring is incorrect and the contact in encoder
wiring is faulty.
A SERVOPACK fault occurred.
Servomotor wiring is incorrect and the contact
is faulty.
Encoder wiring is incorrect and the contact is
faulty.
The starting torque exceeds the maximum
torque.
A SERVOPACK fault occurred.
The effective torque exceeds the rated torque.
Temperature in the SERVOPACK panel is
high.
A SERVOPACK fault occurred.
Correct the servomotor wiring.
Correct the encoder wiring.
Replace the SERVOPACK.
Correct the servomotor wiring.
Correct the encoder wiring.
Reconsider the load and operation conditions.
Or, check the servomotor capacity.
Replace the SERVOPACK.
Reconsider the load and operation conditions.
Or, check the servomotor capacity.
Reduce the in-panel temperature to 55°C or less.
Replace the SERVOPACK.
NP1MT024E
Part 5 Chapter 1 Servo System Troubleshooting
Edition 3.0 5-1-28 XP-142E Mechanical Reference
Warning Display and Troubleshooting
Warning Warning Name Status Cause Remedy
A.911 Vibration Occurred during normal
operation.
Servo Amplifier gain is improper.
The moment of inertia ratio (Pn103) is greater
than the actual value, or fluctuates excessively.
To adjust the gain, decrease the speed loop gain
(Pn100) and position loop gain (Pn101), and
increase the filter time constants such as torque
reference filter (Pn401).
Change the moment of inertia ratio (Pn103)
to an appropriate value.
A.920 Regenerative
Overload
Occurred when the control
power supply was turned
ON.
Occurred during normal
operation (Large increase
of regenerative resistor
temperature.)
Occurred during normal
operation (Small increase
of regenerative resistor
temperature).
Occurred at servomotor
deceleration.
A SERVOPACK fault occurred.
Regenerative energy is excessive.
Regenerative status continues.
The setting of parameter Pn600 is smaller
than the external regenerative resistor
capacity.
A SERVOPACK fault occurred.
Regenerative energy is excessive.
Replace the SERVOPACK.
Check the regenerative resistor capacity, or
reconsider the load and operation conditions.
Correct the setting of parameter Pn600.
Replace the SERVOPACK.
Check the regenerative resistor capacity, or
reconsider the load and operation conditions.
A.930 Absolute Encoder
Battery Warning
Occurred when the control
power supply was turned
ON. (Setting: Pn002.2=1)
Occurred 4 seconds or
more after the control
power supply was turned
ON. (Setting: Pn002.2=0)
When an absolute encoder
was used.
A SERVOPACK board fault occurred. (The
absolute encoder is used in the incremental
encoder setting.)
The battery connection is incorrect or faulty.
The battery voltage is lower than the specified
value 2.7V.
A SERVOPACK board fault occurred.
Replace the SERVOPACK.
Connect correctly the battery.
Replace the battery, and turn OFF the encoder
power supply and ON again.
Replace the SERVOPACK.
NP1MT025E
A.941 Change of
Parameters
Requires the
Setting Validation
Occurred after having
changed parameter
setting.
To validate new setting of this parameter, turn
OFF the power and ON again.
Turn OFF the power and ON again.
Part 6 Setup
1. Leveling the Machine . . . . . . . . . . . . . . . . .6-1-1
2. Connecting the Air . . . . . . . . . . . . . . . . . . .6-2-1
3. Electrical Power Supply & Transformer Wiring
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3-1
4. Connecting the Data Transmission Cable
<RS-232C> . . . . . . . . . . . . . . . . . . . . . . . .6-4-1
5. Connecting the Data Transmission Cable
<Ethernet> . . . . . . . . . . . . . . . . . . . . . . . . .6-5-1
6. Connecting the Panel Loading Interface and
Panel Request Signal Connectors . . . . . . .6-6-1
This section describes preparatory
procedures from machine
installation to test operation.