雅马哈YSM切刀更换和保养方法..pdf - 第10页
Service Engineer Service Information SI0907002E - 003 = YS machine’s tape cu tter cleaning and lubrication 10 / 63 Requ ired materials [Shim selection (Per Unit)] Shim Part nam e Part num ber Qty Remarks For previous- …
Service Engineer
Service Information
SI0907002E-003=YS machine’s tape cutter cleaning and lubrication
9/63
3 Clean and lubricate the tape cutter
To keep the tape cutter in optimum operating conditions and ensure a long period of use, periodic
maintenance of cleaning and lubrication is necessary, as the sliding parts wear out and the tape
debris clogs the part. In normal usage of the machine, yearly maintenance of the tape cutter is
recommended.
Caution:
Please leave the maintenance of the tape cutter to YAMAHA service personnel. The maintenance
involves risk of serious injuries and requires the person to perform complicated adjustments after
reassembling the feeder bank or the tape guide slope removed for the tape cutter maintenance.
3.1 Preparation
Required items
YAMAHA standard tool set
T hex wrenches (For M8, M6 and M5)
Thickness gauges (0.01, 0.02, 0.03 and 0.04 mm), same sized shims can substitute.
Cut-resistant gloves (For working on the cutter blade.)
Isopropyl alcohol
Used toothbrush for cleaning the cutter blades
Bamboo or plastic scraper. Metallic scraper is NOT allowed.
Cleaning cloths or paper
Brush for applying grease
Domestic vacuum cleaner
Item
Part name
Part number
Qty
Remarks
Pickup position
adjustment jig
MASTER FEEDER ASSY
KHJ-MD4A0-02
1
It is recommended to
prepare 2 sets.
Grease gun set
GREASE GUN SET
KHT-M3852-00
1
Padlock set
PADLOCK ASSY
KHY-M8850-00
1
Lithium grease
GREASE PACK (NSL)
K48-M3856-00
1
NSK grease (80g)
AZ turbine oil
SYRING, OIL
KV8-M8870-00
1
Oil syringe applicator
for nozzle holder
Test emboss tape for
tape cutter performance
TEST TAPE, CUTTER
KLW-M8825-00
1
13 inch emboss carrier
tape (Thickness: 0.18)
Table 1
Important:
Make sure to use the test emboss tape for tape cutter performance (TEST TAPE, CUTTER /
KLW-M8825-00).
If you cannot prepare the test tape, use a 0.18mm thick emboss tape as a substitute.
Figure 6
TEST TAPE, CUTTER
KLW-M8825-00
Service Engineer
Service Information
SI0907002E-003=YS machine’s tape cutter cleaning and lubrication
10/63
Required materials
[Shim selection (Per Unit)]
Shim
Part name
Part number
Qty
Remarks
For previous-design
cutter (Feeder
banks with 24/60
feeder positions)
SHIM 0.05 HSR25
90990-30J074
2
For the linear guide bearings of
the Feeder bank with 24 feeder
positions (HSR25)
SHIM 0.1 HSR25
90990-30J075
2
SHIM 0.02
90990-30J073
6
For the lower blade
For new-design
cutter (Feeder
banks with 14/24/60
feeder positions)
SHIM 0.01 HSR20
90990-30J076
2/4
For the linear guide bearings of
the Feeder bank with 14/60
feeder positions (HSR20)
2 pcs for the feeder bank
with 14/24 feeder positions
4 pcs for the feeder bank
with 60 feeder positions
SHIM 0.02 HSR20
90990-30J077
2/4
SHIM 0.03 HSR20
90990-30J078
2/4
SHIM 0.05 HSR20
90990-30J079
2/4
SHIM 0.1 HSR20
90990-30J080
2/4
SHIM 0.02
60-BLADE
90990-30J081
3/6
For the lower blade
3 pcs for the feeder bank
with 14 feeder positions
6 pcs for the feeder bank
with 24/60 feeder positions
Table 2
Required document
Prepare “SI1109005E YS machine’s tape cutter blade replacement procedures” (to be released
soon) besides this document.
Service Engineer
Service Information
SI0907002E-003=YS machine’s tape cutter cleaning and lubrication
11/63
3.2 Tape cutter units appearance
Figure 7
Warning:
If you mishandle the tape cutter during the maintenance work, serious injuries may result. Please be
extremely careful and observe the maintenance procedures in this document precisely.
Should any tape cutter related fault occur, please contact your service representative or YAMAHA.
Damage induced as a result of the tape cutter maintenance by customers won’t be covered by
warranty.
For fixed feeder bank with
60 feeder positions
For fixed feeder bank with
14 feeder positions
For 24-feeder exchange
carriage / Fixed feeder bank
with 24 feeder positions