雅马哈YSM切刀更换和保养方法..pdf - 第3页

Service Engineer Service Information SI0907002E - 003 = YS machine’s tape cu tter cleaning and lubrication 3/ 63 1 Safety considerations To ensure that the m achine you purchased is used safel y and correctly, always com…

Service Engineer

Service Information

SI0907002E-003=YS machine’s tape cutter cleaning and lubrication

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Table of contents

1 Safety considerations .................................................................................................................... 3

1.1 To ensure safety......................................................................................................................... 3

1.1.1 Defining safety ................................................................................................................................ 3

1.1.2 Causes of injuries and accidents .................................................................................................... 3

1.2 Using safety gear ....................................................................................................................... 4

1.3 Safety panels below the tape cutter area (common to all the applicable models) ..................... 4

1.4 Use the Lock-out padlock ........................................................................................................... 6

2 Improvements made to the Tape cutter section ......................................................................... 8

3 Clean and lubricate the tape cutter .............................................................................................. 9

3.1 Preparation ................................................................................................................................. 9

3.2 Tape cutter units appearance .................................................................................................. 11

3.3 Preparation for ensuring safety ................................................................................................ 13

3.4 Remove the Fixed feeder bank ................................................................................................ 14

3.4.1 Remove the Fixed feeder bank with 60 feeder positions .............................................................. 14

3.4.2 Remove the Fixed feeder bank with 24 feeder positions .............................................................. 19

3.4.3 Remove the 24-Feeder exchange carriage .................................................................................. 25

3.4.4 Remove the Fixed feeder bank with 14 feeder positions (Only for YS24X) .................................. 28

3.5 Clean and lubricate the tape cutter .......................................................................................... 37

3.5.1 Tape cutter for the fixed feeder bank with 60 feeder positions ..................................................... 37

3.5.2 Tape cutter for the fixed feeder bank with 24 feeder positions ..................................................... 42

3.5.3 Tape cutter for the Feeder exchange carriage.............................................................................. 47

3.5.4 Tape cutter for the fixed feeder bank with 14 feeder positions ..................................................... 52

3.6 Reinstall the tape guide slope and the feeder bank ................................................................. 56

3.7 Check the tape cutter operation ............................................................................................... 58

4 Check and adjust the pickup positions of the feeders ............................................................ 59

5 When the feeder bank position needs to be adjusted mechanically ...................................... 60

5.1 Required items ......................................................................................................................... 60

5.2 Adjust the feeder bank position mechanically .......................................................................... 60

6 Adjust the optical axis direction of the feeder floating detection sensor .............................. 62

6.1 Required item ........................................................................................................................... 62

6.2 Check and adjust the optical axis direction .............................................................................. 62

7. Update history .............................................................................................................................. 63

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1 Safety considerations

To ensure that the machine you purchased is used safely and correctly, always comply with the

instructions and rules in this manual regarding safety.

However this manual cannot cover all the items regarding safety in detail. So it is extremely

important that the person who handles the machine makes correct decisions regarding safety.

1.1 To ensure safety

To maintain the safety of the person working with this machine, it is essential that it (including

external component supply units) be installed correctly in compliance with the safety standards

and conditions of that country.

Complying with the safety regulations and laws of that country is the responsibility of the customer

who purchased this machine. The supervisor of the maintenance work must take responsibility to

ensure all the measures have been taken for machine safety.

1.1.1 Defining safety

1. Safety has priority over all other operations.

2. Safety is more important than any other task.

3. Safety is the foundation for work efficiency.

4. Safety begins with maintaining (keeping it neat and orderly) the work environment.

1.1.2 Causes of injuries and accidents

Most accidents are not something that occurs but something that are caused. So it is important to

make an effort NOT to cause accidents.

 Hazardous actions

 Ignoring causes of accidents

 Working on or operating equipment in cramped locations

 Working in locations or positions where safety cannot be ensured

 Unsafe machine operation and using equipment whose safety cannot be ensured

 Working on or operating equipment at speeds where safety cannot be ensured

 Working on or operating machines with safety equipment removed

 Performing work or tasks with a machine currently in operation

 Goofing around during work

 Performing maintenance or inspections without wearing safety gear

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1.2 Using safety gear

Always wear safety gear when operating or performing maintenance for the equipment.

 Helmet: Use during the maintenance work as required

 Safety boots & work cap: Use during the maintenance work

 Safety glasses or goggles: Use when exposed to light harmful to eyes and when applying

lubricant, etc.…

 Respiratory gear: Use when handling organic solvents

 Safety gloves: Use when removing parts and applying lubricant

(Basically use during the maintenance work.)

Warning: ~ Precautions when applying lubricant (grease) ~

 Inflammation may occur if grease or lubricant gets in your eyes. Before handling the grease or

lubricant, wear safety goggles to ensure it will not come in contact with your eyes.

 Inflammation may occur if the grease or lubricant comes into contact with skin. Be sure to wear

protective gloves to prevent the grease or lubricant from coming in contact with skin.

 Do not take orally or eat the grease or lubricant. Eating will cause diarrhea and vomiting.

1.3 Safety panels below the tape cutter area (common to all the applicable models)

The front and rear safety panels below the tape cutter area are to be removed for servicing the

tape cutter, machine controllers and other parts. To ensure safety of the operator and bystanders,

the machine is equipped with safety interlock which disables operation of the machine when the

safety panels are removed. The safety panel is heavy and bulky, so be careful when handling it to

avoid injuries and damage to itself.

Figure 1

Note:

If the tape cutter fails or a related problem occurs, please do not tamper with the suspected parts

but contact YAMAHA to seek assistance. Unauthorized service or repair won’t be covered by

warranty.