00196062-03_SM_LDU-X_EN.pdf - 第3页
3 Service Manual SIPLACE LDU-X Linear Dipping Unit 11/2017 Contents Contents 1 Introduction .. 5 1.1 Safety Instructions .. 5 1.1.1 Conventions for the Use of Safety Instructions and Symbols .. 5 1.1.2 Safety Instr…
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We have reviewed the contents of this publication to ensure consistency with the hardware and software de-
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Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 Munich
Germany
Item no.: 00196062-03
www.asm-smt.com Printed by ASM Assembly Systems
3Service Manual SIPLACE LDU-X Linear Dipping Unit 11/2017
Contents
Contents
1 Introduction.. 5
1.1 Safety Instructions.. 5
1.1.1 Conventions for the Use of Safety Instructions and Symbols.. 5
1.1.2 Safety Instructions on Hazardous Materials.. 5
1.1.3 Warning and information signs on the LDU-X.. 6
1.1.3.1 Warning Label W201.. 6
1.1.3.2 Warning Sign for Health Hazard.. 7
1.1.3.3 Warning Label W204.. 7
1.1.3.4 Warning Label W210.. 7
1.2 Other Instructions.. 7
1.2.1 Environmentally-Friendly Disposal of Materials and Components.. 7
1.2.2 Use of Original SIPLACE Accessories and Spare Parts.. 7
1.2.3 Information About This Service Manual.. 8
1.2.4 ESD Guidelines.. 8
1.2.4.1 Definition of ESD.. 8
1.2.4.2 Important Measures to Protect Against Static Charging.. 8
1.2.4.3 Handling ESD Modules.. 8
1.2.4.4 Measurements and Modifications to ESD Modules.. 9
1.2.4.5 Dispatching ESD Modules.. 9
1.2.5 Validity of Document.. 9
1.2.6 Release History.. 9
1.2.7 SIPLACE on the World Wide Web (WWW).. 10
1.3 Staff Qualifications and Training.. 10
1.4 Abbreviations.. 10
2 Overview.. 11
2.1 Purpose and Areas of Application.. 11
2.2 Assembly and Function.. 11
2.3 Application Process.. 12
2.4 Requirements and restrictions.. 13
2.5 Serial number of module.. 14
3 Installation.. 15
3.1 Station Computer.. 15
3.2 Line Computer.. 16
4 Service Work.. 17
4.1 Single Slot EDIF.. 17
4.1.1 Placing the LDU-X on the Single Slot EDIF.. 18
4.1.2 Removing the LDU-X from the Single Slot EDIF.. 18
4.2 Replacing Spare Parts.. 19
4.2.1 List of Spare Parts.. 19
4.2.2 Important Information for Replacing Spare Parts.. 19
4.2.3 Replacing the Flux Tank.. 20
4.2.4 Replacing the IrDA Board.. 20
4.2.5 Replacing the X Adapter controller.. 21
4.2.6 Replacing the rear slide bearing.. 23
4.2.7 Replacing the front slide bearing.. 24
4 Service Manual SIPLACE LDU-X Linear Dipping Unit 11/2017
Contents
4.2.8 Replacing the stop pin.. 26
4.2.9 Replacing the supports.. 28
4.2.10 Replacing the energy and data interface (EDIF).. 29
4.2.11 Replacing the Display Board.. 31
4.2.12 Setting the Display Contrast.. 33
4.2.13 Replacing the Display Foil.. 34
4.2.14 Replacing the Service Switch.. 34
4.2.15 Replacing the EMERGENCY STOP Button.. 37
4.2.16 Replacing the LDU-X Controller.. 37
4.2.17 Replacing the Coupler.. 39
4.2.18 Replacing the Drip Tray.. 41
4.2.19 Replacing the Motor with Gearing and Encoder.. 41
4.2.20 Replacing the proximity switch.. 44
4.2.21 Replacing the downholder assembly.. 46
4.2.22 Replacing the cover.. 47
4.2.23 Replacing the handle.. 48
4.2.24 Replacing the cover panel.. 50
4.2.25 Replacing the flap.. 52
4.2.26 Replacing the left side panel.. 53
4.2.27 Replacing the cable X adapter - control board.. 54
4.2.28 Replacing the cable for the display board - control board.. 56
4.2.29 Frequent Service Tasks.. 57
4.2.29.1 Removing the Side Covers.. 57
4.2.29.2 Dismantling the Refill Unit.. 58
4.2.29.3 Removing and Dismantling the LDU Basis.. 58
4.2.29.4 Removing the Base Plate.. 60
4.2.29.5 Removing the Motor Mount.. 60
4.2.29.6 Fitting the Motor Mount.. 61
4.2.29.7 Fitting the Base Plate.. 61
4.2.29.8 LDU-X Controller.. 62
4.2.29.9 Assembling and Fitting the LDU Basis.. 63
4.2.29.10 Fitting the Side Covers.. 65
4.2.29.11 Removing the Controller Cover.. 65
4.2.29.12 Removing the EDIF Unit.. 66
4.2.29.13 Fitting the EDIF Unit.. 66
4.2.29.14 Fitting the Controller Cover.. 67
4.2.29.15 Removing the Cable to the IrDA Board.. 67
4.3 Adjustment .. 68
4.3.1 Setting the Zero Position of the X Axis.. 68
4.3.2 Setting the Z End Position Sensor.. 68
4.3.3 Setting the Zero Position of the Z Axis.. 69
4.4 Importing the LDU-X Firmware.. 69
4.5 Errors.. 74
4.5.1 Unable to Communicate with the Placement Machine.. 74
4.5.2 Leaking Flux.. 74
4.5.3 Insufficient Flux Layer.. 75
4.5.4 Flux Tank Blocked.. 75
4.5.5 Initialization not Successful.. 75
4.5.6 The axes won't move.. 76
4.5.7 Position Error.. 76
4.5.8 Step Loss.. 76
4.6 Maintenance: greasing the spindle and guidance.. 76