CP45FVNEO Maintenance Reference (Eng, Ver3).pdf - 第90页

Samsung Component Placer CP45NEO Series Maintenance Guide  Check the grease injection status while operating the machine slowly by using the T eaching Box.  For even application of grease, warm up the machine for 1 m i…

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Lubricant Method
Chapter 4 . Lubricant Method
4-1
4.1. Component Lubrication
Table 4-1. Table of Component Lubrication
Major Category Sub Category Lubricant Type Maker Method Period
L/M Guide Grease(EP2) SHELL Grease Gun Every Four Months
Head
Ball Spline
ALVANIA
EP GREASE 2
SHELL Apply Grease Every Three Months
L/M Guide Grease(EP2) SHELL Apply Grease Every Month
X-axis
Ball Screw Grease(G-142K) Kanto Kasei Apply Grease Every Month
Grease(EP2) SHELL Grease Gun Every Three Months
L/M Guide
Grease(EP2) SHELL Apply Grease Every Month
Grease(G-142K) Kanto Kasei Grease Gun Every Three Months
Y-axis
Ball Screw
Grease(G-142K) Kanto Kasei Apply Grease Every Month
Lead Screw Grease(G-142K) Kanto Kasei Apply Grease Every Two Months
L/M Guide Rail Grease(EP2) SHELL Apply Grease Every Six Months
Conveyor
Width
Adjustment
Chain
Grease(EP2) SHELL Apply Grease Every Years
Grease(EP2): Li Compl. soap grease no.2.
Caution
Grease specifications (EP2, G-142K)
Type : Lithium soap, high load (industrial purpose), lithium complex, and non leaded
Cone Penetration: 265-295 (NLGI Grade No. 2), Temperature range: -15 / +150 ℃
(Dropping point: 255℃)
Purchase information: Kihung Trading Co. (KANTO KASEI Sales representative in
Busan (T.051-808-3549)).
Available in the unit of 15kg(1 mal).
Application method
In principle, apply or inject once every 100km of operation.
Inject or apply once every 1~2 weeks (If the machine is operated 24 hours a day)
Inject or apply once a month (If the machine is operated 10 hours a day)
Injection method
Check the grease gun. Do not mix it with other grease.
Inject through the grease nipple by using the Grease Gun. (Recommended injection
amount: 5g / per injection for one block)
Inject grease while moving the gantry slowly as it might not reach the rolling bearing
if it is injected while the LM Block is stationary. (Y axis)
Samsung Component Placer CP45NEO Series Maintenance Guide
Check the grease injection status while operating the machine slowly by using the
Teaching Box.
For even application of grease, warm up the machine for 1 minute before application.
How to apply grease
First, remove any dust or contaminant with antidust cloth, and apply the grease thinly on
the surface of the rail and screw groove with a brush. Then slowly move the axis twice or
three times to remove any excessive grease on the rail and both ends of the screw.
If there is a lot of dust in the environment, it is best to remove chips or dust on the rail
thoroughly and apply grease often even before the regular grease lubrication period.
Recommended brush Type : The brush for paint coating (hog or horse hair brush)
Recommended grease application amount: 1cc/application for one block
Pyoundo Paint Brush Paint Brush For Painting
Grease storage method
A grease container must be opened in a clean environment devoid of dust.
Wipe the utensil to take out the grease thoroughly and use. Do not use a wooden
spatula. If chips of wood get mixed up in the grease, severe problems could occur
The oil separation phenomenon could occur in the grease left unused for a long time.
If this happens, mix it well before using it.
If grease is taken out from the center of the container and the scooped up spot is left
untouched, the oil separation phenomenon gets aggravated as the gravity is
concentrated in the scooped up area. Raise the center area slightly and store.
If the lid of the grease container gets damaged, moisture could penetrate or grease
could be oxidized due to contact with air. Take precautions.
4-2
Lubricant Method
4-3
Reference
How to use a grease gun
Grease Gun Set : Grease gun-1(ea),
Grease nipple-2(ea), Nipple tip-2(ea)
Using a grease gun for the conveyo
r
and LSO unit, Use the long type nipple
tip
Using a grease gun for the x-axis an
d
y-axis, Use the short type nipple tip.
1. Pull the cylinder lever back and fill
with grease.
3. Push the cylinder lever slightly and
remove the air in it using the handle.
2. Join the grease nipple and the body.
For the conveyor, LSO: long type nipple tip For the X-axis,Y-axis: short type nipple tip