YRM20_Mainte_E.pdf - 第30页
3. Maintenance list pf-3 Introduction 3. Maintenance list █ Maintenance list The following maintenance inter val and procedure codes are used: Inspection Cleaning Lubrication Replacement 53002-KMX-10 n NOTE Example: Icon…
2. Contents of each chapter
pf-2
Introduction
2. Contents of each chapter
This manual is comprised of the following chapters.
►
Chapter 1 Maintenance
Describes operating conditions and environments necessary to maintain the machine performance, and
the importance of the daily check work and cleaning work. Setups to make before starting maintenance
work, consumable parts and maintenance tools as well as the necessary tools are also described.
►
Chapter 2 Daily maintenance items
Making checks and cleaning the machine are essential daily maintenance tasks for maintaining
equipment performance. Performing these tasks prevents unforeseen trouble and allows using the
machine in an optimum state.
►
Chapter 3 Periodic maintenance items
Describes maintenance tasks that should be performed periodically to maintain equipment performance.
Each maintenance items are set recommended maintenance intervals, such as "weekly", "monthly",
"3-month",
"6-month", or "over 1-year", other than "daily". Describes details of maintenance items which are
checking, cleaning, methods of lubrication to each axes
and parts replacement.
See "Chapter 5 The replacement of consumable parts" for the replacement procedure of consumable
parts.
►
Chapter 4 Lubrication points and schedule
Provides information regarding the lubrication points, lubrication tools, and the lubrication schedule for
the axes described in "Chapter 3 Periodic maintenance items".
►
Chapter 5 Replacement of consumable parts
Provides information regarding the consumable parts, such as nozzle or leaf spring, and other
replacement parts such as bulbs.
►
Appendix
Provides information regarding the specification, such as supply air pressure, power supply connection
unit, and input/output signals.
Also provides information of "User support".
w
CAUTION
The "Safety Instructions" in this document should be read before the maintenance operation.
3. Maintenance list
pf-3
Introduction
3. Maintenance list
█
Maintenance list
The following maintenance interval and procedure codes are used:
Inspection
Cleaning
Lubrication
Replacement
53002-KMX-10
n
NOTE
Example: Icons
⇢
are shown at the field of "3 Mon." of HM head unit -> Valve -> Filter of the following table.
This means "clean the filter with a period of 3 month and replace it when it isn't cleaned enough".
Section Item Target Daily Weekly Monthly 3 Mon. 6 Mon. Over 1 year
Common
for each
head
Nozzle
Tip
⇢
Air path
Nozzle slide section
HM head
unit
Leaf spring
Nozzle mounting
condition
⇢
Valve
Filter
⇢
Ejector pit
2
year
Spline shaft
Exterior
Interior
(air path)
1
year
RM head
unit
Rotary
section
Filter
Nozzle shaft tip
Upper of nozzle
shaft
2
year
Inner of nozzle shaft When needed
Vacuum
switching
mechanism
Spool
2
year
R-axis and
N-axis
Scissors gear
2
year
Air line Blow valve
2
year
XY-axis
X-axis
Ball screw
Guide
Y-axis
Linear guide
Linear scale
3. Maintenance list
pf-4
Introduction
Section Item Target Daily Weekly Monthly 3 Mon. 6 Mon. Over 1 year
Conveyor
transfer
unit
Board
transfer unit
Sensor condition
check
Conveyor belt
1
year
⇢
PU-axis Ball screw
U-axis
Ball screw
1
year
Guide
1
year
W-axis
Ball screw
1
year
Guide
1
year
Hexagon spline
1
year
Recognition
equipment
Fiducial
camera
Camera lighting
Multi
camera
Protector glass
Camera lighting and
lens
Scan
camera
(HM)
Diffuser (prism)
Side view
camera
(RM)
Light (prism)
Base
section and
other
Feeder plate Plate
Tape cutter
Tape cutter Slope
and ejecting duct
Cover, front
and rear
Air intake fan filter
⇢
Cover,upper
surface
Fan filter
⇢
Machine
rear side
Air intake fan filter
⇢
Control box Air intake fan filter
⇢
Air filter and
mist filter
Filter
1
year
⇢
Feeder
exchange
carriage
(machine
side)
Clamp
Running surface for
carriage
Positioning hole on
machine side
Upper cover Positioning unit
Feeder
exchange
carriage
(carriage
side)
Feeder plate
Feeder plate and
clamp unit
Positioning
unit
Positioning pin on
carriage side
Cam follower
Carriage up/
down unit
Up/down shaft unit
1
year