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PROFLOW ATX MAINTENANCE Chapter Issue 6, Jan 16 Technical Reference Manual 12.55 MAINTENANCE T o ensure effe ctive operation of the ProFlow A Tx system, maintenance tasks should be performed on both a d aily , and an as …

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PROFLOW ATX
CALIBRATIONS
12.54 Technical Reference Manual Chapter Issue 6, Jan 16
To configure the print medium cartridge levels, carry out the following:
1. Open the machine cover.
2. Load a calibration screen onto the chase.
3. Close the machine cover.
4. Press the System button.
5. Select Load Screen.
6. Select Continue.
7. Select Continue; the calibration stencil loads, and the print carriage stops
in the Ready position.
8. Select Open Cover Commands.
9. Select Carriage to Front.
10. Select Back.
11. Load a full print medium cartridge into the ProFlow ATx system.
12. Select Maintenance.
13. Select Calibrations.
14. Select ProFlow.
15. Select Transfer Material.
16. Select Set Full. The message Confirm: Transfer head is fitted and full? is
displayed.
17. Select Confirm. The message ProFlow Transfer Material Level set to full:
100% is displayed.
18. Remove the full print medium cartridge from the ProFlow ATx system.
19. Fit an empty print medium cartridge to the ProFlow ATx system.
20. Select Set Empty. The message Confirm: Transfer head is fitted and
empty? is displayed.
21. Select Confirm. The message ProFlow Transfer Material Level set to
empty: 0% is displayed.
22. Select Exit.
23. Select Exit.
24. Select Exit.
25. Select Back.
26. Remove the empty print medium cartridge from the ProFlow ATx mount.
27. Install a new print medium cartridge into the ProFlow ATx mount.
PROFLOW ATX
MAINTENANCE
Chapter Issue 6, Jan 16 Technical Reference Manual 12.55
MAINTENANCE
To ensure effective operation of the ProFlow ATx system, maintenance tasks
should be performed on both a daily, and an as required basis.
Daily Maintenance
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. WHEN USING CLEANING
WIPES AND CLEANING SOLUTIONS THE MANUFACTURERS’ SAFETY DATA
SHEETS MUST BE STRICTLY ADHERED TO.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. SAFETY GLOVES MUST BE WORN.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. EYE PROTECTION MUST BE WORN.
Preparation Before performing daily maintenance on the transfer head, first remove it from
ProFlow ATx mount.
NOTE
Fit the base cover to the transfer head before removing it from the ProFlow ATx
mount for daily maintenance.
Tasks
As Required Maintenance
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. WHEN USING CLEANING
WIPES AND CLEANING SOLUTIONS THE MANUFACTURERS’ SAFETY DATA
SHEETS MUST BE STRICTLY ADHERED TO.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. SAFETY GLOVES MUST BE WORN.
No Task Tools Completed
1 Clean transfer head wiper blades. Spatula
IPA Impregnated Wipes
PROFLOW ATX
MAINTENANCE
12.56 Technical Reference Manual Chapter Issue 6, Jan 16
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. EYE PROTECTION MUST BE WORN.
Preparation Before performing as required maintenance, it may be necessary to remove the
transfer head from the ProFlow ATx mount, or the ProFlow ATx mount from the
print carriage.
NOTE
Fit the base cover to the transfer head before removing it from the ProFlow ATx
mount for maintenance.
Tasks
No Task Tools Completed
1 Replace the print medium cartridge as indi-
cated by the user interface alerts.
2 Clean the transfer head; occasionally strip
down the transfer head and clean all the
internal components.
Spatula
IPA Impregnated Wipes
2.5mm Allen Key
3mm Allen Key
4mm Allen Key
Flat Bladed Screwdriver
3 Inspect the Z-axis stepper motor belt; if it is
worn, replace the belt.
NOTE
Refer to Replacing the Z-Axis Motor Drive
Belt, earlier in the chapter.
3mm Allen Key
4 Inspect the conditioning grid drive belt:
a. If the belt slips, tighten the drive belt
tensioner.
b. If worn, replace the drive belt.
NOTE
Refer to Replacing the Conditioning Grid
Drive Belt, earlier in the chapter.
3mm Allen Key
17mm Spanner
5 Inspect the wipers for damage; if damage
is detected, replace both wipers.
NOTE
Refer to Replacing the Transfer Head
Wiper Blades, earlier in the chapter.
Spatula
IPA Impregnated Wipes
Flat Bladed Screwdriver
6 Inspect the skis for damage; if damage is
detected, replace both skis.
NOTE
Refer to Replacing the Transfer Head Skis,
earlier in the chapter.
Spatula
IPA Impregnated Wipes
Flat Bladed Screwdriver
7 Inspect the transfer head for paste leakage;
look down the print medium level indicator
holes in the top plate. If paste is present,
replace the crosshead piston seal.
NOTE
Refer to Replacing the Crosshead Piston
Seal, earlier in the chapter.
Spatula
IPA Impregnated Wipes
2.5mm Allen Key