JUKI_KE-3010A_MAINTE_CH.pdf - 第5页
维修调整要领书 5-2-2 ． 传送皮带轮 B 组： E20897210A0 .......... ...................................................................................... ...... 5-2 5-3 ． IN/OU T 马达的更换 ....................................................…
维修调整要领书
2-1-2． IC 贴装头（KE-3020VA） ...................................................................................................................... 2-4
2-1-3． IC 贴装头（KE-3020VRA） ................................................................................................................... 2-5
2-2． 马达的更换 ..................................................................................................................................................................... 2-6
2-2-1． Z 马达的更换（LNC60 贴装头） ......................................................................................................... 2-6
2-2-2． θ 马达的更换 .............................................................................................................................................. 2-7
2-2-3． Z 马达的更换（IC 贴装头） .................................................................................................................. 2-8
2-2-4． θ 马达的更换（IC 贴装头） ................................................................................................................ 2-9
2-3． T 传感器的更换 ......................................................................................................................................................... 2-10
2-4． 激光传感器的更换 ................................................................................................................................................... 2-11
2-4-1． 激光传感器（LNC60）的更换 ........................................................................................................... 2-11
2-4-2． 触点传感器的更换（KE-3020VA）................................................................................................. 2-12
2-4-3． FMLA 的更换（KE-3020VRA） ......................................................................................................... 2-14
2-5． 贴装头提升气缸的更换 ......................................................................................................................................... 2-16
2-6． 皮带的更换 .................................................................................................................................................................. 2-17
2-6-1． 同步皮带 Z 的更换 .................................................................................................................................. 2-17
2-6-2． 同步皮带θ的更换 .................................................................................................................................. 2-17
2-6-3． IC 贴装头 ..................................................................................................................................................... 2-18
2-7． Z 滑动轴的更换 ......................................................................................................................................................... 2-20
2-8． 更换贴装头部分后的从新调整 ........................................................................................................................... 2-21
3
贴装头周边部件 ............................................................................................................... 3-1
3-1． 电磁阀零件的更换 ...................................................................................................................................................... 3-1
3-1-1． 电磁阀的更换 ............................................................................................................................................... 3-1
3-1-2． 过滤器的更换 ............................................................................................................................................... 3-2
3-1-3． 大气开放用过滤器的更换 ....................................................................................................................... 3-2
3-2． 坏标记传感器的更换（选购品） ......................................................................................................................... 3-3
3-2-1． 传感器部 ......................................................................................................................................................... 3-3
3-2-2． 传感器高度的调整 ..................................................................................................................................... 3-4
3-2-3． 放大器部 ......................................................................................................................................................... 3-5
3-2-4． 光纤装置往放大器的安装 ....................................................................................................................... 3-6
3-2-5． 坏标记传感器组件的开关设定 ............................................................................................................. 3-7
3-3． HMS 的更换 .................................................................................................................................................................... 3-8
3-3-1． HMS 头部的更换 ......................................................................................................................................... 3-8
3-3-2． HMS 高度调整 .............................................................................................................................................. 3-8
3-4． 贴装头基板的更换 ...................................................................................................................................................... 3-9
3-4-1． 贴装头主基板的更换 ................................................................................................................................. 3-9
3-4-2． 伺服放大器基板的更换 ......................................................................................................................... 3-10
4
OCC 组件 ............................................................................................................................ 4-1
4-1． OCC 组件的更换 .......................................................................................................................................................... 4-1
4-2． CCD 摄像机、镜头的更换 ...................................................................................................................................... 4-2
4-3． OCC 同轴／角度照明基板组件的更换 .............................................................................................................. 4-3
4-4． 滤光镜/光发散器的更换 .......................................................................................................................................... 4-4
4-5． 对焦调整 .......................................................................................................................................................................... 4-6
4-6． OCC 照明的光量调整 ................................................................................................................................................ 4-7
4-7． 更换 OCC 部分后的从新调整 ................................................................................................................................ 4-7
5
基板传送装置 .................................................................................................................... 5-1
5-1． 传送皮带的更换 ........................................................................................................................................................... 5-1
5-2． 传送皮带轮的更换 ...................................................................................................................................................... 5-2
5-2-1． 传送皮带轮 A 组：E21117150A0 ...................................................................................................... 5-2
维修调整要领书
5-2-2． 传送皮带轮 B 组：E20897210A0 ...................................................................................................... 5-2
5-3． IN/OUT 马达的更换 ................................................................................................................................................... 5-3
5-4． CENT 马达的更换 ...................................................................................................................................................... 5-4
5-5． 牙轮皮带的更换 ........................................................................................................................................................... 5-5
5-5-1． 传送宽度调整用牙轮皮带的更换 ........................................................................................................ 5-5
5-5-2． 传送电动机用牙轮皮带的更换 ............................................................................................................. 5-7
5-6． LEFT/RIGHT 传感器的更换 .................................................................................................................................. 5-8
5-7． WAIT/STOP/C-OUT 传感器的更换 ................................................................................................................ 5-10
5-7-1． WAIT 传感器的更换（M 基板规格･L 基板规格） .................................................................. 5-10
5-7-2． STOP/C-OUT 传感器的更换（M 基板规格･L 基板规格） ................................................ 5-11
5-8． 止动器缸筒的更换 ................................................................................................................................................... 5-13
5-9． 支撑台原点传感器（BU 原点传感器）的更换 .......................................................................................... 5-14
5-10． T-PIN 传感器的更换（选购品） ...................................................................................................................... 5-15
5-11． 支撑台马达的更换（BU 马达的更换） ......................................................................................................... 5-16
5-11-1． 转矩架和支撑台马达的间隙 ............................................................................................................... 5-17
5-11-2． 支撑台驱动用同步皮带的张力调整 ................................................................................................ 5-18
5-11-3． 支撑台的平面调整 .................................................................................................................................. 5-19
5-12． 支撑台编码器的更换 .............................................................................................................................................. 5-20
5-13． 后备止动器的更换（仅适用于 EN 机） ........................................................................................................ 5-21
5-14． 电磁阀 ............................................................................................................................................................................ 5-22
6
CAL 块 .................................................................................................................................. 6-1
6-1． CAL 基板组的更换 ...................................................................................................................................................... 6-1
6-2． 电磁阀的更换 ................................................................................................................................................................ 6-2
6-3． 测力传感器的更換 ...................................................................................................................................................... 6-3
7
ATC ........................................................................................................................................ 7-1
7-1． 气缸的更换 ..................................................................................................................................................................... 7-1
7-2． ATC OPEN/CLOSE 传感器的更换 ...................................................................................................................... 7-3
7-3． 速度控制器的调整 ...................................................................................................................................................... 7-4
8
VCS ........................................................................................................................................ 8-1
8-1． CCD 摄像机、镜头的更换（以 S-VCS 摄像机组件更换。）................................................................ 8-1
8-2． 标准 S-VCS→选购品 S-VCS 变换气缸的更换 ............................................................................................. 8-3
8-3． 各照明基板的更换 ...................................................................................................................................................... 8-4
8-3-1． 透过照明基板、同轴照明基板 ............................................................................................................. 8-4
8-3-2． 下方照明基板、侧照明基板 .................................................................................................................. 8-5
9
送料器台架 送料器台车（选购品） .................................................................. 9-1
9-1． 机械式送料器用 电动式送料器用的共用部位 .......................................................................................... 9-1
9-1-1． 机械操纵阀的更换（选购品，送料器台车） ................................................................................ 9-2
9-1-2． 台架提升气缸的更换（选购品，送料器台车） ........................................................................... 9-3
9-1-3． 台架上升气缸的速度控制调整（选购品、送料器台） ............................................................ 9-4
9-1-4． 台架上升检测传感器的更换（选购品、送料器台） ................................................................. 9-5
9-1-5． 选择器的更换（选购品、送料器台） .............................................................................................. 9-6
9-1-6． 电动台架支架气筒的更换（选购品，送料器台车） ................................................................. 9-7
9-2． 机械式送料器用台架・送料器台车 .................................................................................................................... 9-8
9-2-1． 驱动气缸的更换（机械式固定台架，机械式送料器台车） .................................................. 9-9
9-2-2． 驱动气缸的速度控制调整 .................................................................................................................... 9-11
9-2-3． 送料器台架基板的更换（选购品） ................................................................................................ 9-11
9-2-4． 台架 PCB 基板更换 ................................................................................................................................ 9-12
维修调整要领书
9-3． 电动式送料器用台架・送料器台车 ................................................................................................................. 9-13
9-3-1． 更换台架基板 ............................................................................................................................................ 9-15
9-3-2． 更换连接器电缆 ....................................................................................................................................... 9-16
9-3-3． 更换用于不停机准备工序的连接器 ................................................................................................ 9-17
9-4． 废料箱 ............................................................................................................................................................................ 9-18
10
空气机器 ........................................................................................................................... 10-1
10-1． 滤清器的更换 ............................................................................................................................................................. 10-1
10-2． 真空泵零件的更换 ................................................................................................................................................... 10-2
10-3． 配管路线图 .................................................................................................................................................................. 10-8
11
有关开关类･护罩 ........................................................................................................... 11-1
11-1． 按键开关的更换（标准规格机、EN 规格机通用） ................................................................................. 11-1
11-2． 紧急停止开关的更换 .............................................................................................................................................. 11-2
11-3． 护罩打开开关的更换 .............................................................................................................................................. 11-3
11-3-1． 护罩打开开关的更换（通用） .......................................................................................................... 11-3
11-3-2． 后侧护罩打开开关的更换（KE-3010AC） .................................................................................. 11-4
11-4． 安全罩锁定气缸的更换方法 ................................................................................................................................ 11-5
12
送料器浮动传感器的更换·调整 ........................................................................... 12-1
12-1． 传感器的更换和高度调整 .................................................................................................................................... 12-1
12-2． 传感器的动作确认调整 ......................................................................................................................................... 12-7
13
其它机器 ........................................................................................................................... 13-1
13-1． LCD 监视器................................................................................................................................................................. 13-1
13-1-1． LCD 监视器的更换方法 ....................................................................................................................... 13-1
13-1-2． 接触式面板的设置 .................................................................................................................................. 13-2
13-2． 系统盘的更换 ............................................................................................................................................................. 13-5
13-2-1． SSD 的更换 ................................................................................................................................................ 13-5
13-2-2． BIOS 的设定 .............................................................................................................................................. 13-7
13-2-3． 网络的设置（要与 IS 通信的情况下进行设置） .................................................................... 13-26
13-2-4． KE-3010A/3010AC/3020VA/3020VRA 系统程序 ................................................................. 13-36
13-2-5． KE-3010A/3010AC/3020VA/3020VRA 系统版本升级要领 ............................................. 13-45
13-2-6． McAfee Embedded Security ........................................................................................................... 13-51
14
电气部 ................................................................................................................................ 14-1
14-1．
电气部的布局
............................................................................................................................................................ 14-1
14-1-1．
电气部的布局
(M
、
L
基板规格
) .................................................................................................... 14-1
14-2．
电源装置
...................................................................................................................................................................... 14-3
14-2-1．
電源装置的构成
(M
、
L
基板规格
) ............................................................................................... 14-3
14-3．
控制装置
.................................................................................................................................................................... 14-10
14-3-1．
控制装置的构成
..................................................................................................................................... 14-10
14-3-2．
CPU
基板（
40123242
）
.................................................................................................................. 14-11
14-3-3．
定位板（
40044540
）
......................................................................................................................... 14-12
14-3-4．
IEEE1394
基板（
40044519
）
....................................................................................................... 14-13
14-3-5． ETHER-MAIN 基板（40149647） ................................................................................................. 14-14
14-3-6．
IP-X7 BASE ASM
（
40071283
），
IP-X7 SUB ASM
（
40071293
）
........................... 14-15
14-3-7．
USB SELECT
基板（
40141515
）
............................................................................................. 14-16
14-3-8．
SUPERIMPOSE
板（
40129641
）
.............................................................................................. 14-16
14-3-9．
SCM3
基板（
40114496
）
FMLA
用激光控制基板（仅适用于
KE-3020VRA
）
. 14-17
14-3-10．
S-LIGHT CTRL
基板
(40108607) .......................................................................................... 14-17
14-3-11．
FEEDER
基板
(40047560) ........................................................................................................ 14-17