Specification SIPLACE X-Series规格说明书1.pdf - 第42页

42 SIPLACE Software SIPLACE offers holistic solu- tions based on modular s oft- ware tools for SMT machine, line and productio n manage- ment: the SIPLACE soft- ware suite . Product definiti on, optimi- zation and line c…

01005 Placement

The SIPLACE X-series is

designed to place 01005

components (0.4 mm x 0.2

mm) as standard. It needs to

be running the station soft-

ware version 603.01 and

SIPLACE Pro 4.1. This will

also improve the detection

capability at the associated

nozzles.

The SIPLACE component

library already contains the

contours and dimensions of

the 01005 components.

There are also specially-

developed type 1005 compo-

nent nozzles for the

SIPLACE X-series. The

shape and size of these noz-

zles is adapted for the 01005

components and - like all

other SIPLACE nozzles -

they have an extremely

wear-resistant ceramic tip

and a flexible nozzle seat.

This guarantees maximum

precision and process reli-

ability.

Optimized pick-up is guaran-

teed by the ideal feeding

conditions in the SIPLACE X

feeder module. The smaller

the elements to be picked up,

the more accurate the pick-

up must be. Even the tiniest

inaccuracy may result in

components not being

sucked up or being sucked

up incorrectly. The SIPLACE

X feeder modules are ideally

designed for this. New

motors and fewer precision

mechanical parts also help.

The tiny components can be

processed without any loss

of performance, and can be

placed with minimal spacings

and regardless of any large

components beside the

01005 component. This

equates to true 01005 capa-

bility. As a rule with 01005

placement, a finely tuned

overall 01005 process is the

basic requirement if you want

to achieve excellent results.

All the process parameters

must be optimized. The

SIPLACE team will be

pleased to advise you on

how to do this.

01005 measurement

results and ambient condi-

tions

Dpm values and pick-up

rates for 01005 placement

are highly dependent on the

measuring conditions, so it is

important to specify them

without the corresponding

ambient conditions.

The following table lists some typically values for 01005 place-

ment that can be achieved with a SIPLACE X-series if the listed

marginal conditions are fulfilled:

Machine type SIPLACE X4, X3, X2

Placement head 20-nozzle Collect&Place head

Nozzle type 1005

Feeder module type 8mm SIPLACE X tape feeder

module

Station software 603.01 or later

SIPLACE Pro 4.1 or later

Pickup rate 99.9%

Dpm rate 50

Pad width 200 µm

Distance 100 µm

Components (L x W x H) 400 x 200 x 200 µm³ (±20 µm)

Solder paste type 5

Stencil thickness 60 µm

SIPLACE Software

SIPLACE offers holistic solu-

tions based on modular soft-

ware tools for SMT machine,

line and production manage-

ment: the SIPLACE soft-

ware suite.

Product definition, optimi-

zation and line control

Fast, fault-free introduction

of products and optimum uti-

lization of production lines

are essential to maximize

production output. The pro-

grams from the SIPLACE

software suite allow you to

easily program products,

fine-tune the programs you

have created and then find

the balance for them within

your SMT production lines.

Production monitoring &

process control

To achieve the production

targets that are set, it is

important to constantly moni-

tor and check the production

facilities. The SIPLACE soft-

ware suite contains monitor-

ing products tailored to suit

the user group. These signal

immediately if limits are

exceeded on the machine or

the production line.

Set-up verification & trace-

ability

Set-up errors lead to series

errors. The user-friendly

SIPLACE software programs

help you to avoid such

errors, and thus ensure high

quality in your electronics

production.

The benefits of the

SIPLACE software suite at

a glance:

• Fast programming and

error detection

• Reduces changeover

times and stoppages

• Ensures optimum utiliza-

tion of your production

line's productivity

• Real-time information

from the production area

• Incredibly fast distribution

of information

• Optimum use of resources

• Timely notification when

production materials need

to be re-ordered

• Coordination of mainte-

nance

Example times for SIPLACE Pro

Average time for programming a PCB 10 minutes

Minimum line optimization time < 1 minute

SIPLACE Software

Production monitoring:

SIPLACE Explorer

Product definition:

SIPLACE Pro

Station control:

SIPLACE station software

Product definition:

SIPLACE Pro

SIPLACE software product Standard Option

Product defini-

tion, optimization

and line control

SIPLACE Pro

A single application for all programming tasks

SIPLACE CAD

Fast and easy data conversion

SIPLACE SiCluster

Fully automatic product grouping

SIPLACE EDM

Straightforward data management for placement programs

Production moni-

toring & process

control

SIPLACE OIS

Operator Information System

SIPLACE Explorer

Line monitoring system

Set-up verifica-

tion & traceability

SIPLACE Setup Center

Avoids set-up errors with reliable set-up verification

SIPLACE Traceability

Traceability of the placement processes

Station

monitoring:

SIPLACE OIS