KE2040Instruction Manual Ver2.01,REV04.2003.6.25.pdf - 第10页
vii 12.4.5 Setting the Produc tion (Pause) option ................................................. 12-14 12.4.6 Setting the Produc tion (Check ) option ................................................. 12- 17 12.4.7 Set…
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9.6.2 Signal light control................................................................................ 9-57
9.6.3 Component verification........................................................................ 9-59
9.6.4 SOT direction check table.................................................................... 9-61
9.6.5 Calibration block control....................................................................... 9-62
9.6.6 Other sensors ...................................................................................... 9-64
9.6.7 Driver state........................................................................................... 9-65
CHAPTER 10 MAINTENANCE MODE
10.1 Overview.......................................................................................................... 10-1
10.2 Warming up...................................................................................................... 10-2
10.2.1 Warm-up initial screen......................................................................... 10-2
10.2.2 Setting the conditions for warming-up operation ................................. 10-2
10.2.3 Warming-up operation......................................................................... 10-4
10.3 Idle Conveyor................................................................................................... 10-5
10.4 Machine Management Information .................................................................. 10-6
10.4.1 Machine operation information ............................................................ 10-6
10.4.2 Nozzle operation information............................................................... 10-10
10.4.3 Head operating information ................................................................. 10-15
10.4.4 Light operation information .................................................................. 10-17
10.4.5 Driver operation information ................................................................ 10-18
10.4.6 VCS operation information................................................................... 10-19
10.4.7 Resetting the operation information data............................................. 10-20
10.5 Operation to Be Performed When a Nozzle Attachment Error Occurs............ 10-23
10.5.1 Semi-automatically returning a nozzle................................................. 10-23
10.5.2 Event View buttons.............................................................................. 10-29
10.6 Saving the Machine Information....................................................................... 10-30
10.6.1 Starting up from the menu invoked from the “Production” screen....... 10-30
10.6.2 Starting up from the “Emergency stop” screen.................................... 10-30
10.6.3 Saving.................................................................................................. 10-31
CHAPTER 11 SELF CALIBRATION
11.1 Overview.......................................................................................................... 11-1
11.2 XY Axis Correction Coefficients....................................................................... 11-3
11.3 Laser Sensor Height ........................................................................................ 11-5
11.4 Rotation Center of the Nozzle.......................................................................... 11-8
11.5 Head Offset...................................................................................................... 11-11
11.6 VCS Offset....................................................................................................... 11-14
11.7 VCS Binary-Coded Threshold.......................................................................... 11-17
11.8 Vacuum Calibration.......................................................................................... 11-20
CHAPTER 12 OPTIONS
12.1 Overview.......................................................................................................... 12-1
12.2 Changing the User Group................................................................................ 12-1
12.3 Setting the User Group .................................................................................... 12-2
12.4 Operation Option.............................................................................................. 12-4
12.4.1 Setting the teaching option .................................................................. 12-5
12.4.2 Setting the Production (Display) option................................................ 12-7
12.4.3 Setting the Production (Function) options............................................ 12-9
12.4.4 Setting the Production (Function2) option............................................ 12-12
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12.4.5 Setting the Production (Pause) option................................................. 12-14
12.4.6 Setting the Production (Check) option................................................. 12-17
12.4.7 Setting the Use Unit option.................................................................. 12-19
CHAPTER 13 HANDLING THE FEEDERS AND OPTIONS
13.1 Replacement of the Tape Feeder.................................................................... 13-1
13.1.1 Replacement of the tape feeder
(8 mm, 12 mm, 16 mm, 24 mm, and 32 mm) ..................................... 13-1
13.1.2 Replacement of 32-mm adhesive tape feeder .................................... 13-2
13.2 Replacement of the Bulk Feeder..................................................................... 13-3
13.3 Replacement of the Stick Feeder .................................................................... 13-4
13.4 Procedure for Mounting the Matrix Tray Holder on the Feeder Bank.............. 13-5
13.5 Installing the Matrix Tray Changer (MTC)........................................................ 13-6
13.5.1 Installing the Matrix Tray Changer (MTC) ........................................... 13-8
13.6 Handling the Feeder Position Indicator (FPI)................................................... 13-10
13.7 Handling Bad Mark Sensor.............................................................................. 13-11
13.8 Handling HMS.................................................................................................. 13-12
13.9 Replacing Overall feeder exchange trolley...................................................... 13-13
13.10 Handling the IC Collection Belt ........................................................................ 13-15
13.11 Handling a Portable Type Tray Server (DTS).................................................. 13-18
13.12 Handling a Gripper Nozzle............................................................................... 13-19
13.13 Handling the Coplanarity Check Device .......................................................... 13-28
13.13.1 Overview of the coplanarity check device ........................................... 13-28
13.13.2 What to check with this device............................................................ 13-29
13.13.3 Overview of the specifications............................................................. 13-32
13.13.4 Operations........................................................................................... 13-35
13.13.5 Operation options ................................................................................ 13-38
13.12.6 Editing data .......................................................................................... 13-39
13.13.7 Production ........................................................................................... 13-41
13.13.8 Error processing.................................................................................. 13-43
13.13.9 Overview of the coplanarity check operation....................................... 13-44
CHAPTER 14 MAINTENANCE
14.1 Daily Routine Checks....................................................................................... 14-1
14.1.1 List of daily routine checks .................................................................. 14-1
14.2 Check............................................................................................................... 14-3
14.2.1 Air pressure......................................................................................... 14-3
14.2.2 Piping and joint.................................................................................... 14-4
14.2.3 Unit air cylinder.................................................................................... 14-4
14.2.4 Air filter (MNLA Head/FMLA Head) ..................................................... 14-7
14.2.5 Air filter (CAL block)............................................................................. 14-9
14.2.6 Transport belt ...................................................................................... 14-10
14.2.7 Transport pulley................................................................................... 14-11
14.2.8 Notice on Electricity............................................................................. 14-12
14.3 Cleaning........................................................................................................... 14-13
14.3.1 XY axis direct drive unit....................................................................... 14-13
14.3.2 Transport sensors ............................................................................... 14-15
14.3.3 Laser align sensor (MNLA/FMLA head).............................................. 14-16
14.3.4 Nozzle.................................................................................................. 14-18
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14.3.5 Nozzle outer shaft................................................................................ 14-20
14.3.6 ATC bracket......................................................................................... 14-22
14.3.7 Feeder bank......................................................................................... 14-23
14.3.8 Z slider shaft ........................................................................................ 14-24
14.3.9 CVS (Component Verification System) (Option).................................. 14-24
14.3.10 Overall feeder exchange trolley (optional) ......................................... 14-25
14.3.11 OCC (Polarizing filter)........................................................................ 14-26
14.3.12 Trackball ............................................................................................ 14-27
14.4 Lubrication........................................................................................................ 14-28
14.4.1 XY-shaft direct drive unit...................................................................... 14-28
14.4.2 Transport screw shaft (Shaft) .............................................................. 14-29
14.4.3 Transport guide shaft........................................................................... 14-29
14.4.4 PWB stopper part ................................................................................ 14-29
14.4.5 Ball screws and Linear way (Head part) .............................................. 14-30
14.4.6 Backup table........................................................................................ 14-31
14.4.7 Movable board transport table ball screw and LM guide ..................... 14-31
14.4.8 Overall feeder exchange trolley (optional)........................................... 14-32
14.5 Replacing the UPS Battery with a New One.................................................... 14-33
14.5.1 Removing the UPS .............................................................................. 14-33
14.5.2 Replacing Batteries.............................................................................. 14-36
14.5.3 Recycling the Used Battery.................................................................. 14-37
14.6 Coplanarity Sensor (Optional).......................................................................... 14-38
14.6.1 Name of each part............................................................................... 14-38
14.6.2 Daily maintenance ............................................................................... 14-38
14.6.3 Parts list............................................................................................... 14-39
DATABASE ........................................................................................................................... 1
ERROR MESSAGES TABLE ........................................................................................ 1
SPECIFICATIONS FOR A CE MACHINE .................................................................. 1