KE2040Instruction Manual Ver2.01,REV04.2003.6.25.pdf - 第7页

iv CHA PTER 5 VISION RECOGNITION 5.1 Outline .............................................................................................................. 5-1 5.1.1 Pos ition of com ponents for vis ion recognition .....…

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4.3.11 Sort...................................................................................................... 4-28
4.3.12 Change Component Name.................................................................. 4-29
4.3.13 Update layers....................................................................................... 4-30
4.3.14 Matrix Copy.......................................................................................... 4-32
4.3.15 Vision Copy.......................................................................................... 4-35
4.4 Data ................................................................................................................. 4-37
4.5 PWB Data........................................................................................................ 4-38
4.5.1 Basic setting ........................................................................................ 4-38
4.5.2 Dimension set up................................................................................. 4-42
4.6 Placement Data ............................................................................................... 4-53
4.6.1 Basic operation.................................................................................... 4-53
4.6.2 How to enter data ................................................................................ 4-56
4.6.3 Range check........................................................................................ 4-63
4.7 Component Data.............................................................................................. 4-65
4.7.1 Data entry procedure........................................................................... 4-65
4.7.2 How to enter data ................................................................................ 4-68
4.7.3 Tack control section (Component package page)............................... 4-81
4.7.4 Tack control section (Centering page) ................................................ 4-88
4.7.5 Tack control section ("Add. info." page) .............................................. 4-90
4.7.6 Tack control section (Expansion page)............................................... 4-93
4.7.7 Tack control section (Inspection page)................................................ 4-97
4.7.8 List window.......................................................................................... 4-101
4.7.9 Definition of component feeding angle................................................ 4-103
4.7.10 Replacing Component data................................................................. 4-105
4.8 Pick Data.......................................................................................................... 4-110
4.8.1 Basic operations.................................................................................. 4-110
4.8.2 How to enter data ................................................................................ 4-113
4.9 Checking Data Completion Status................................................................... 4-128
4.9.1 Data completion status........................................................................ 4-128
4.9.2 Line coherence check.......................................................................... 4-129
4.10 Optimization................................................................................................... 4-153
4.10.1 Optimization......................................................................................... 4-155
4.10.2 Divided Placement Data...................................................................... 4-168
4.10.3 Nozzle layout ....................................................................................... 4-169
4.10.4 Component supply count..................................................................... 4-171
4.11 Display............................................................................................................. 4-174
4.11.1 Feeder layout....................................................................................... 4-174
4.12 Machine Operation........................................................................................... 4-185
4.12.1 Transport............................................................................................. 4-186
4.12.2 Measurement....................................................................................... 4-189
4.12.3 Checking a component with vision recognition.................................... 4-210
4.12.4 Confirmation........................................................................................ 4-218
4.12.5 Coplanarity inspection ......................................................................... 4-242
4.12.6 Mark database..................................................................................... 4-246
4.13 Database.......................................................................................................... 4-248
4.13.1 Register ............................................................................................... 4-248
4.13.2 Call list................................................................................................. 4-249
4.13.3 Re-search............................................................................................ 4-252
4.14 Help.................................................................................................................. 4-253
4.14.1 Version information.............................................................................. 4-253
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CHAPTER 5 VISION RECOGNITION
5.1 Outline.............................................................................................................. 5-1
5.1.1 Position of components for vision recognition ..................................... 5-1
5.2 Vision Data Input.............................................................................................. 5-2
5.2.1 Setting range........................................................................................ 5-8
5.2.2 Basic operation.................................................................................... 5-13
5.2.3 Detailed description of operation ......................................................... 5-19
5.2.4 General-purpose vision components................................................... 5-46
5.2.5 Ctrl (Control) ........................................................................................ 5-88
5.2.6 Light..................................................................................................... 5-92
5.3 Commands....................................................................................................... 5-96
CHAPTER 6 TEACHING
6.1 How to Use the HOD........................................................................................ 6-1
6.2 Functions.......................................................................................................... 6-2
6.3 Teaching Coordinates...................................................................................... 6-5
6.3.1 Basic operating procedure................................................................... 6-5
6.3.2 Teaching X/Y-axis................................................................................ 6-8
6.3.3 Teaching Z-axis ................................................................................... 6-11
6.4 Teaching a Mark .............................................................................................. 6-12
6.4.1 Teaching of a board mark.................................................................... 6-12
6.4.2 Teaching of the User Defined Template.............................................. 6-18
CHAPTER 7 PRODUCTION PROCEDURES
7.1 Preparations..................................................................................................... 7-1
7.1.1 Component feeders ............................................................................. 7-1
7.1.2 ATC...................................................................................................... 7-1
7.1.3 Preparation of PWB transport section................................................. 7-3
7.2 Production........................................................................................................ 7-14
7.2.1 PWB production................................................................................... 7-17
7.2.2 Start of production................................................................................ 7-24
7.2.3 Production management information................................................... 7-30
7.2.4 Production information......................................................................... 7-39
7.3 Retry List Display ............................................................................................. 7-43
7.3.1 Retry List display after the end of board production ............................ 7-50
7.3.2 Retry list display during board production............................................ 7-52
7.3.3 Pick point correction ............................................................................ 7-55
7.3.4 Printing the Retry List........................................................................... 7-59
7.4 Operation during Board Production.................................................................. 7-60
7.4.1 Run-out of components stock.............................................................. 7-60
7.4.2 When an error occurs.......................................................................... 7-69
7.4.3 Mark recognition error.......................................................................... 7-71
7.4.4 Cover was open................................................................................... 7-73
7.4.5 Feeder bank down............................................................................... 7-73
7.4.6 Detect feeder sensor ........................................................................... 7-74
7.4.7 Pause as component protection.......................................................... 7-75
7.4.8 Checking to see if a laser head is stained........................................... 7-76
7.4.9 Filling the feeder with components when the system pauses
a production operation......................................................................... 7-79
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7.4.10 Continuous Production ........................................................................ 7-80
7.4.11 Check items at starting of production.................................................. 7-84
7.4.12 Cycle stop............................................................................................ 7-88
7.4.13 Editing data.......................................................................................... 7-89
7.4.14 PWB Production without transporting a board .................................... 7-90
7.4.15 Resuming and Returning All Axes to Their Home Positions ............... 7-111
7.5 Trial Run .......................................................................................................... 7-113
7.5.1 Starting the trial run ............................................................................. 7-115
7.5.2 Display of the production status .......................................................... 7-115
7.5.3 Monitoring by camera.......................................................................... 7-115
7.5.4 Pickup tracking.................................................................................... 7-118
7.6 Blank Run ........................................................................................................ 7-121
7.6.1 Starting the blank run .......................................................................... 7-123
7.6.2 Display of the production status .......................................................... 7-124
7.6.3 Monitoring by camera.......................................................................... 7-124
7.7 Checking.......................................................................................................... 7-125
7.7.1 Single Verification Check/Continuous Verification Check (Optional) .. 7-125
7.7.2 Laser height check .............................................................................. 7-134
7.7.3 SOT Direction Check........................................................................... 7-152
CHAPTER 8 MACHINE SETUP
8.1 Overview.......................................................................................................... 8-1
8.1.1 Immediately after start-up.................................................................... 8-2
8.2 Menu................................................................................................................ 8-5
8.2.1 File....................................................................................................... 8-5
8.2.2 Setting group commands .................................................................... 8-12
8.2.3 Disp (Display) ...................................................................................... 8-50
8.3 Mechanical Setup ............................................................................................ 8-51
CHAPTER 9 MANUAL CONTROL
9.1 Overview.......................................................................................................... 9-1
9.2 Head-Related Control...................................................................................... 9-10
9.2.1 Head control........................................................................................ 9-10
9.2.2 Head device control............................................................................. 9-13
9.2.3 Laser control........................................................................................ 9-18
9.3 Transport System ............................................................................................ 9-26
9.3.1 Transport system individual control..................................................... 9-26
9.3.2 Transport system automatic control.................................................... 9-30
9.3.3 Automatic PWB width adjustment control ........................................... 9-36
9.3.4 Movable station control (Supported by a KE-2030)............................. 9-37
9.3.5 Vacuum Table Control......................................................................... 9-39
9.4 Vision............................................................................................................... 9-41
9.4.1 VCS control ......................................................................................... 9-41
9.5 Feeder.............................................................................................................. 9-45
9.5.1 MTC control......................................................................................... 9-45
9.5.2 Feeder Knock Pin Control ................................................................... 9-47
9.5.3 DTS control.......................................................................................... 9-50
9.5.4 MTS control......................................................................................... 9-52
9.6 Others.............................................................................................................. 9-53
9.6.1 ATC control.......................................................................................... 9-53