KE2040Instruction Manual Ver2.01,REV04.2003.6.25.pdf - 第8页
v 7.4.10 Continuous Production ........................................................................ 7-80 7.4.11 Check item s at s tarting of produc tion .................................................. 7-84 7.4.12 …
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CHAPTER 5 VISION RECOGNITION
5.1 Outline.............................................................................................................. 5-1
5.1.1 Position of components for vision recognition ..................................... 5-1
5.2 Vision Data Input.............................................................................................. 5-2
5.2.1 Setting range........................................................................................ 5-8
5.2.2 Basic operation.................................................................................... 5-13
5.2.3 Detailed description of operation ......................................................... 5-19
5.2.4 General-purpose vision components................................................... 5-46
5.2.5 Ctrl (Control) ........................................................................................ 5-88
5.2.6 Light..................................................................................................... 5-92
5.3 Commands....................................................................................................... 5-96
CHAPTER 6 TEACHING
6.1 How to Use the HOD........................................................................................ 6-1
6.2 Functions.......................................................................................................... 6-2
6.3 Teaching Coordinates...................................................................................... 6-5
6.3.1 Basic operating procedure................................................................... 6-5
6.3.2 Teaching X/Y-axis................................................................................ 6-8
6.3.3 Teaching Z-axis ................................................................................... 6-11
6.4 Teaching a Mark .............................................................................................. 6-12
6.4.1 Teaching of a board mark.................................................................... 6-12
6.4.2 Teaching of the User Defined Template.............................................. 6-18
CHAPTER 7 PRODUCTION PROCEDURES
7.1 Preparations..................................................................................................... 7-1
7.1.1 Component feeders ............................................................................. 7-1
7.1.2 ATC...................................................................................................... 7-1
7.1.3 Preparation of PWB transport section................................................. 7-3
7.2 Production........................................................................................................ 7-14
7.2.1 PWB production................................................................................... 7-17
7.2.2 Start of production................................................................................ 7-24
7.2.3 Production management information................................................... 7-30
7.2.4 Production information......................................................................... 7-39
7.3 Retry List Display ............................................................................................. 7-43
7.3.1 Retry List display after the end of board production ............................ 7-50
7.3.2 Retry list display during board production............................................ 7-52
7.3.3 Pick point correction ............................................................................ 7-55
7.3.4 Printing the Retry List........................................................................... 7-59
7.4 Operation during Board Production.................................................................. 7-60
7.4.1 Run-out of components stock.............................................................. 7-60
7.4.2 When an error occurs.......................................................................... 7-69
7.4.3 Mark recognition error.......................................................................... 7-71
7.4.4 Cover was open................................................................................... 7-73
7.4.5 Feeder bank down............................................................................... 7-73
7.4.6 Detect feeder sensor ........................................................................... 7-74
7.4.7 Pause as component protection.......................................................... 7-75
7.4.8 Checking to see if a laser head is stained........................................... 7-76
7.4.9 Filling the feeder with components when the system pauses
a production operation......................................................................... 7-79
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7.4.10 Continuous Production ........................................................................ 7-80
7.4.11 Check items at starting of production.................................................. 7-84
7.4.12 Cycle stop............................................................................................ 7-88
7.4.13 Editing data.......................................................................................... 7-89
7.4.14 PWB Production without transporting a board .................................... 7-90
7.4.15 Resuming and Returning All Axes to Their Home Positions ............... 7-111
7.5 Trial Run .......................................................................................................... 7-113
7.5.1 Starting the trial run ............................................................................. 7-115
7.5.2 Display of the production status .......................................................... 7-115
7.5.3 Monitoring by camera.......................................................................... 7-115
7.5.4 Pickup tracking.................................................................................... 7-118
7.6 Blank Run ........................................................................................................ 7-121
7.6.1 Starting the blank run .......................................................................... 7-123
7.6.2 Display of the production status .......................................................... 7-124
7.6.3 Monitoring by camera.......................................................................... 7-124
7.7 Checking.......................................................................................................... 7-125
7.7.1 Single Verification Check/Continuous Verification Check (Optional) .. 7-125
7.7.2 Laser height check .............................................................................. 7-134
7.7.3 SOT Direction Check........................................................................... 7-152
CHAPTER 8 MACHINE SETUP
8.1 Overview.......................................................................................................... 8-1
8.1.1 Immediately after start-up.................................................................... 8-2
8.2 Menu................................................................................................................ 8-5
8.2.1 File....................................................................................................... 8-5
8.2.2 Setting group commands .................................................................... 8-12
8.2.3 Disp (Display) ...................................................................................... 8-50
8.3 Mechanical Setup ............................................................................................ 8-51
CHAPTER 9 MANUAL CONTROL
9.1 Overview.......................................................................................................... 9-1
9.2 Head-Related Control...................................................................................... 9-10
9.2.1 Head control........................................................................................ 9-10
9.2.2 Head device control............................................................................. 9-13
9.2.3 Laser control........................................................................................ 9-18
9.3 Transport System ............................................................................................ 9-26
9.3.1 Transport system individual control..................................................... 9-26
9.3.2 Transport system automatic control.................................................... 9-30
9.3.3 Automatic PWB width adjustment control ........................................... 9-36
9.3.4 Movable station control (Supported by a KE-2030)............................. 9-37
9.3.5 Vacuum Table Control......................................................................... 9-39
9.4 Vision............................................................................................................... 9-41
9.4.1 VCS control ......................................................................................... 9-41
9.5 Feeder.............................................................................................................. 9-45
9.5.1 MTC control......................................................................................... 9-45
9.5.2 Feeder Knock Pin Control ................................................................... 9-47
9.5.3 DTS control.......................................................................................... 9-50
9.5.4 MTS control......................................................................................... 9-52
9.6 Others.............................................................................................................. 9-53
9.6.1 ATC control.......................................................................................... 9-53
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9.6.2 Signal light control................................................................................ 9-57
9.6.3 Component verification........................................................................ 9-59
9.6.4 SOT direction check table.................................................................... 9-61
9.6.5 Calibration block control....................................................................... 9-62
9.6.6 Other sensors ...................................................................................... 9-64
9.6.7 Driver state........................................................................................... 9-65
CHAPTER 10 MAINTENANCE MODE
10.1 Overview.......................................................................................................... 10-1
10.2 Warming up...................................................................................................... 10-2
10.2.1 Warm-up initial screen......................................................................... 10-2
10.2.2 Setting the conditions for warming-up operation ................................. 10-2
10.2.3 Warming-up operation......................................................................... 10-4
10.3 Idle Conveyor................................................................................................... 10-5
10.4 Machine Management Information .................................................................. 10-6
10.4.1 Machine operation information ............................................................ 10-6
10.4.2 Nozzle operation information............................................................... 10-10
10.4.3 Head operating information ................................................................. 10-15
10.4.4 Light operation information .................................................................. 10-17
10.4.5 Driver operation information ................................................................ 10-18
10.4.6 VCS operation information................................................................... 10-19
10.4.7 Resetting the operation information data............................................. 10-20
10.5 Operation to Be Performed When a Nozzle Attachment Error Occurs............ 10-23
10.5.1 Semi-automatically returning a nozzle................................................. 10-23
10.5.2 Event View buttons.............................................................................. 10-29
10.6 Saving the Machine Information....................................................................... 10-30
10.6.1 Starting up from the menu invoked from the “Production” screen....... 10-30
10.6.2 Starting up from the “Emergency stop” screen.................................... 10-30
10.6.3 Saving.................................................................................................. 10-31
CHAPTER 11 SELF CALIBRATION
11.1 Overview.......................................................................................................... 11-1
11.2 XY Axis Correction Coefficients....................................................................... 11-3
11.3 Laser Sensor Height ........................................................................................ 11-5
11.4 Rotation Center of the Nozzle.......................................................................... 11-8
11.5 Head Offset...................................................................................................... 11-11
11.6 VCS Offset....................................................................................................... 11-14
11.7 VCS Binary-Coded Threshold.......................................................................... 11-17
11.8 Vacuum Calibration.......................................................................................... 11-20
CHAPTER 12 OPTIONS
12.1 Overview.......................................................................................................... 12-1
12.2 Changing the User Group................................................................................ 12-1
12.3 Setting the User Group .................................................................................... 12-2
12.4 Operation Option.............................................................................................. 12-4
12.4.1 Setting the teaching option .................................................................. 12-5
12.4.2 Setting the Production (Display) option................................................ 12-7
12.4.3 Setting the Production (Function) options............................................ 12-9
12.4.4 Setting the Production (Function2) option............................................ 12-12