00195655-04_SM_X-Series_FSE_en.pdf
Titl e P age SIPLACE HF and X Series Service Manual (internal version) Edition 06/2016 EN
Titl
e
P
age
SIPLACE HF and X Series
Service Manual (internal version)
Edition 06/2016 EN
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may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be
precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary
connections are included in subsequent editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00195655-04
www.siplace.com Printed by ASM Assembly Systems
Contents
Service Manual (internal version) SIPLACE HF and X Series 3
Table of Contents
1 Introduction 5
1.1 Safety Instructions 5
1.1.1 Conventions for the use of safety instructions 5
1.1.2 Safety Instructions for Working with Strong Magnetic Fields6
1.1.3 Safety Instructions for Working with Strong Magnetic Fields (internal) 6
1.1.3.1 Removing the Magnetic Track 7
1.1.3.2 Installing the Magnetic Track 8
1.1.4 Safety Instructions for the Power Supply 8
1.1.5 Safety Instructions for the Compressed Air Supply 9
1.1.6 Safety Instructions for Work on the Cutting Device 9
1.1.7 Safety Instructions for the Gantry 9
1.1.8 Safety Instructions on Hazardous Materials 10
1.1.9 Classification of the Optical Systems 10
1.1.9.1 Classification of the Whole Machine 10
1.1.9.2 Laser Classification 10
1.1.9.3 Classification of the Camera Systems 10
1.2 Preparatory Work... 11
1.3 Key Information 14
1.3.1 Environmentally-Friendly Disposal of Materials and Components 14
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 14
1.3.3 Information About This Internal Service Manual 14
1.3.4 ESD Guidelines 14
1.3.4.1 Definition of ESD 14
1.3.4.2 Important Measures to Protect Against Static Charging 14
1.3.4.3 Handling ESD Modules 15
1.3.4.4 Measurements and Modifications to ESD Modules 15
1.3.4.5 Dispatching ESD Modules 15
1.3.5 Validity of Document 15
1.3.6 Release History 16
1.3.7 SIPLACE on the World Wide Web (WWW) 16
1.3.8 Abbreviations 17
1.4 Staff Qualifications and Training 17
2 Overview of the Modules 19
2.1 Serial Number of Module 20
3 Service Work 21
3.1 Measuring Equipment and Tools 21
3.2 Basic Machine 21
3.2.1 Fitting the One-Piece Covers for the X-Series 21
3.3 Gantries 22
3.3.1 Replacing the Trailing Cable 22
3.3.1.1 Introduction 22
3.3.1.2 Overview of SIPLACE HF Variants 22
3.3.1.3 Overview of SIPLACE X4I/X Series Variants 22
3.3.1.4 Handling the Hose Unlocking Tool [03047090-xx] 24
3.3.1.5 Replacing the HF Trailing Cable 03039709-xx]] 24
3.3.1.6 Replacing the Trailing Cable for X Series Machines up to B-078 [03003199-xx] 31
3.3.1.7 Replacing the Trailing Cable (IGUS) for D3/X4I/X Series from B-079 [03021065-xx] 36
3.3.2 Replacing the Guide Trolley [00386872-xx] 45
3.3.2.1 Requirements for Replacement at X Gantry 45
3.3.2.2 Requirements for Replacement at Y Gantry 45
3.3.2.3 Removing the Guide Trolley 46
3.3.2.4 Fitting the Guide Trolley 46