00195655-04_SM_X-Series_FSE_en.pdf - 第14页

Introduction Key Information 1.3.1 Environment ally-Friendly Disposal of Mater ials and C omponents 14 Ser vice Manual (internal ver sion) SIPLACE HF and X Series 1.3 1 . 3 K e y I n f o r m a t io n Key Information 1.3.…

Introduction

1.1.9 Classification of the Optical Systems Preparatory Work...

Service Manual (internal version) SIPLACE HF and X Series 13

► Release of stored energy:

Stored energy in the compressed air supply or electrical energy in electrolytic capacitors must be

released by appropriate means.

After switching off the machine, wait until the voltages and the compressed air have discharged, so

that work can be performed without any risk.

DANGER - Checking the power supply for absence of voltage

► Testing the lock out:

The lock can be easily tested by pressing the START button.

The following steps must be taken to restore the machine to operation.

► Check the working area. Authorized employees should remove all of their tools and reinstall all safety

features.

► Notify all affected employees.

► Before removing even one lock or tag, inform all workers in the affected area that the machine is

going to be restarted.

► Remove all locks/tags.

Every authorized employee must remove his own lock and shut it away.

► Turn the machine on. Make sure that authorized staff check the equipment in operation to ensure

that repairs were performed correctly

Testing

Service personnel may test circuits by energizing them briefly without suspending the Lock Out / Tag

Out Procedure. This may only be done when no other work is being performed by any other person on

the equipment being tested.

It is extremely important that all remote START switches be tagged with the "Do Not Operate" tag to pre

vent inadvertent operation of the equipment during these periods.

Responsibilities

▪ It shall be the responsibility of the maintenance and service personnel to make sure this procedure

is adhered to.

▪ It shall be the responsibility of the maintenance and service personnel's immediate supervisor to in

struct his personnel on this procedure.

▪ It shall be the responsibility of the Safety Officer to administer the Lock Out / Tag Out Procedure.

DANGER

Checking for absence of voltage!

► Before you start working, check the power supply for absence of voltage and observe the

waiting times!

Introduction

Key Information 1.3.1 Environmentally-Friendly Disposal of Materials and Components

14 Service Manual (internal version) SIPLACE HF and X Series

1.3

1.3 Key Information

Key Information

1.3.1

1.3.1 Environmentally-Friendly Disposal of Materials and Components

Environmentally-Friendly Disposal of Materials and Components

SIPLACE products are manufactured using only materials and parts that can be easily separated and

disposed of in an environmentally-friendly way.

1.3.2

1.3.2 Use of Original SIPLACE Accessories and Spare Parts

Use of Original SIPLACE Accessories and Spare Parts

Only use original spare parts and authorized accessories. The use of other parts will affect safety and

will invalidate the liability for any consequential damage.

1.3.3

1.3.3 Information About This Internal Service Manual

Information About This Internal Service Manual

This internal SIPLACE document supplements the customer version of the SIPLACE service manual. It

describes service work to SIPLACE placement machines, which may only be performed by specially

trained SIPLACE service engineers.

If you should have any questions about the contents of this manual, please contact the

SIPLACE Competence Center (SCC)

Tel.: 089 20800 43830

1.3.4

1.3.4 ESD Guidelines

ESD Guidelines

1.3.4.1

1.3.4.1 Definition of ESD

Definition of ESD

1.3.4.2

1.3.4.2 Important Measures to Protect Against Static Charging

Important Measures to Protect Against Static Charging

► Most plastics can easily become charged and must therefore be kept away from at-risk components.

► Always ensure that people, the workplace and packaging are safely earthed when handling electro

static sensitive components.

NOTICE

Observe the applicable regulations

The company operating the system has sole responsibility for the proper, environmentally-

friendly disposal of machines, working materials, consumables and wear parts.

► Please observe your national statutory provisions for waste disposal and environmental

protection.

Almost all of the modules in use today are equipped with highly integrated MOS blocks and compo

nents. The manufacturing techniques used mean that these electronic components are extremely sen

sitive to overvoltage and thus to electrostatic discharge.

ESD label

The abbreviation for such modules is "ESD"(Electrostatic Sensitive Device). This is

used internationally, although the German abbreviation "EGB" may also be seen. The

following symbol on cabinet rating plates, racks or packaging indicates that compo

nents which are sensitive to electrostatic discharge have been used and thus that the

modules concerned are also touch-sensitive.

ESDs can be destroyed by voltages and power levels that are far below the level that can be perceived

by humans. Such voltages occur if a person touches a component or module without earthing them

selves. Components that are exposed to such overvoltages do not generally appear to be defective im

mediately - incorrect behavior starts after the component or module has been in operation for some

time.

Introduction

1.3.5 Validity of Document Key Information

Service Manual (internal version) SIPLACE HF and X Series 15

1.3.4.3

1.3.4.3 Handling ESD Modules

Handling ESD Modules

Do not touch electronic modules unless it is absolutely essential to do so in order to carry out other work.

If it is necessary, make sure that you do not touch the pins or printed conductors when you pick up flat

modules.

Do not touch components unless

▪ You are constantly earthed by an ESD wrist strap or

▪ You are wearing ESD shoes or ESD shoe earthing strips on an ESD floor.

Always discharge yourself before you touch an electronic module. To do this, simply touch a conductive

and earthed object immediately before you touch the module (such as unpainted parts of a switch cab

inet, a water pipe, etc.).

Do not allow modules with chargeable and highly insulating materials to touch one another, e.g. plastic

films, insulating table surfaces or items of clothing made from synthetic fibers.

Always place the modules on a conductive surface (table with an ESD coating, conductive ESD foam,

ESD bag or container).

Do not bring modules near visual display units, monitors or televisions. Keep them at least 10 cm away

from the screen.

1.3.4.4

1.3.4.4 Measurements and Modifications to ESD Modules

Measurements and Modifications to ESD Modules

Measurements of the assemblies may only be taken if

▪ The measuring device has been grounded (e.g. via protective conductor) or

▪ The measuring head of the potential-free measuring device has been briefly discharged before

measurement (e.g. touching blank metal control unit housing).

► Always use an earthed soldering iron if you carry out any soldering work.

1.3.4.5

1.3.4.5 Dispatching ESD Modules

Dispatching ESD Modules

► Always store modules and components in conductive packaging (e.g. metallized plastic bags or met

al sleeves) and dispatch them in conductive packaging.

► If the packaging is not conductive, place the modules in a conductive envelope before packaging.

Use conductive foam rubber, ESD bags, domestic aluminum foil or paper, for example. NEVER use

plastic bags or film.

► If the module has integral batteries, ensure that the conductive packaging does not touch or short-

circuit the battery terminals and, if necessary, first cover the terminals with insulating tape or mate

rial.

1.3.5

1.3.5 Validity of Document

Validity of Document

This document contains instructions about the service work for all machines in the SIPLACE X

series,

plus the performance enhanced SIPLACE X4I.

The service work described in this manual is divided into modules and is largely identical for all machine

types:

▪ If the work required for specific machines should differ from the standard procedure, this will be in

dicated with reference to the machine number, series and various delivery statuses.

▪ Diagrams should be seen as examples e.g. the diagram of a SIPLACE X3 or machine with different

paint finish does not mean that the following information only applies to the machine type shown.

▪ An exception to this rule is made for the performance enhanced SIPLACE X4I.

The SIPLACE X4I is only configured with the new C&P20A placement head. Information about the

TwinHead and C&P6/12 heads is therefore not relevant for the SIPLACE X4I.

The main focus of this manual is on a description of mechanical service work.

Please refer to the circuit diagram folder supplied with your machine for any electrical checks:

▪ Circuit diagram folder SIPLACE X series [00194418-xx] (German)

▪ Circuit diagram folder SIPLACE X series [00194419-xx] (English)

▪ Circuit diagram folder SIPLACE X4I [00195675-xx] (German)

▪ Circuit diagram folder SIPLACE X4I [00195676-xx] (English)