00195655-04_SM_X-Series_FSE_en.pdf - 第22页

Service Work Gantries 3.3.1 Replacing the Trailing Cable 22 Ser vice Manual (internal ver sion) SIPLACE HF and X Series 3.3 3 . 3 G a n t r ie s Gantries 3.3.1 3 . 3 . 1 R e p la c in g t h e T r a ilin g C a b le Replac…

Service Work

3.2.1 Fitting the One-Piece Covers for the X-Series Measuring Equipment and Tools

Service Manual (internal version) SIPLACE HF and X Series 21

3 Service Work

Service Work

3.1

3.1 Measuring Equipment and Tools

Measuring Equipment and Tools

For more information about the measuring equipment and tools used, refer to the service section of our

homepage at www.siplace.com.

3.2

3.2 Basic Machine

Basic Machine

3.2.1

3.2.1 Fitting the One-Piece Covers for the X-Series

Fitting the One-Piece Covers for the X-Series

► Remove all foil from the inside of the protective covers.

► Remove one screw per Schmersal switch on the rucksack and press this downwards.

This is necessary in order to avoid potential problems when fitting the covers.

► Fit two gas pressure absorbers per protective cover.

► Fix the protective covers to the machine with bolts.

Aligning and fastening the covers:

► Loosen 2x screws on the hinge of each cover and place a circlip underneath.

► Roughly align the cover with an angle bracket.

► Now align the covers precisely in relation to the rucksacks (right/left) and the contact points on the

substructure.

► Fix the cover hinges into place with the plate and 2 screws (side fixtures).

► Position the gas pressure absorbers onto the cover wings and secure these with the locking springs.

► Fit the ESD discharge strap for the cover with a screw (DIN7984 M8x12), a circlip and a plate to the

cover wings.

► Check the cover for correct functionality.

Setting the Schmersal switch:

► Refit the screw which fastens the Schmersal switch and was removed to take off the cover.

► Loosen the lower screws fastening the Schmersal switch and adjust these so that they are approx.

1 mm from the cover and positioned centrally to the cover plug.

► After alignment, align the hinge so that it is straight

and secure the fixture nuts with Loctite 241.

► Now tighten the nuts with a torque of 6 Nm. To do

this, place a fork wrench (1) over the inner nut and

hold this tight. Then tighten the outer nut with the

torque wrench (2) until the required torque is reached

(wrench will click).

CAUTION!

Do not tighten any more, otherwise you will set a different

torque!

If the covers are removed, use new nuts afterwards, to

prevent any damage.

Service Work

Gantries 3.3.1 Replacing the Trailing Cable

22 Service Manual (internal version) SIPLACE HF and X Series

3.3

3.3 Gantries

Gantries

3.3.1

3.3.1 Replacing the Trailing Cable

Replacing the Trailing Cable

3.3.1.1

3.3.1.1 Introduction

Introduction

This manual describes the installation and removal of the trailing cable for Siplace HF and X-Series ma

chines in their various versions.

This manual sometimes uses diagrams of the SIPLACE HF machine. However, this does not affect the

installation and removal for X-Series machines. If there are differences between the two machines types,

which need to be observed, this will be indicated on the diagrams.

3.3.1.2

3.3.1.2 Overview of SIPLACE HF Variants

Overview of SIPLACE HF Variants

Trailing cable HF

Depending on the arrangement of gantries, there are three different trailing cable types available for

SIPLACE HF machines.

▪ Trailing cable for HF machines at gantry 1 in a placement area with one gantry

HF gantry 1 or 3, HF3 gantry 3

– [03039706S01] Trailing cable analog 1P

▪ Trailing cable for HF machines in a placement area with two gantries and an uneven number

HF3 gantry 1

– [03039708S01] Trailing cable analog 2P U

▪ Trailing cable for HF machines in a placement area with two gantries and an even number:

HF3 Portal 4

– [03039709S01] Trailing cable analog 2P G

3.3.1.3

3.3.1.3 Overview of SIPLACE X4I/X Series Variants

Overview of SIPLACE X4I/X Series Variants

X series trailing cable up to machine serial number B-078

Depending on the arrangement of gantries, there are three different trailing cable types available for

SIPLACE X series machines.

▪ Trailing cable for X series machines in a placement area with one gantry:

X2 gantry 1/3, X3 gantry 3

– [03015419-03] Trailing cable digital 1P

▪ Trailing cable for X series machines in a placement area with two gantries and an uneven number:

X3 gantry 1 and X4 gantry 1/3

NOTICE

Downwards compatibility

These versions of the trailing cable can also be used with SIPLACE HF machines up to ma

chine number A-219, in conjunction with the "Trailing cable retrofit kit" [03046248-01]. This ret

rofit kit is included in the trailing cable spare parts set.

► Fit the new cable supports.

CAUTION

Conversion to a new trailing cable

Some of the machines up to number B-078 have been converted to accommodate the new trail

ing cable from number B-079.

► Before ordering the trailing cable, please compare the item numbers on your current ma

chine.

► The conversion of a customer machine involves significant costs and is only possible at the

SIPLACE headquarters.

Service Work

3.3.1 Replacing the Trailing Cable Gantries

Service Manual (internal version) SIPLACE HF and X Series 23

– [03002306-03] Trailing cable digital 2P U

▪ Trailing cable for X series machines in a placement area with two gantries and an even number:

X3 gantry 4 and X4 gantry 2/4

– [03003199-03] Trailing cable digital 2P G

IGUS trailing cable for X4I/X series version 1 from machine serial number B-079

Depending on the arrangement of gantries, there are three different trailing cable types available for

SIPLACE X series machines.

▪ Trailing cable for X series machines with one gantry:

X2 gantry 1/3, X3 gantry 3

– [03022236S02] Trailing cable digital 1P

▪ Trailing cable for X series machines in a placement area with two gantries and an uneven number:

X3 gantry 1 and X4 gantry 3

– [03022237S02] Trailing cable digital 2P U

▪ Trailing cable for X series machines in a placement area with two gantries and an even number:

X3 gantry 4 and X4 gantry 2/4

– [03021065S02] Trailing cable digital 2P G

IGUS trailing cable for X4I/X series version 2 after machine serial number B-079

Depending on the arrangement of gantries, the following trailing cable types are available for SIPLACE

X series machines.

▪ Trailing cable for X series machines with one gantry:

X2 gantry 1/3, X3 gantry 3

– [03050655Sxx] Trailing cable digital 1P

▪ Trailing cable for X series and X4I machines in a placement area with two gantries and an uneven

number:

X3 gantry 1 and X4/X4I gantry 1/3

– [03050817-xx] Trailing cable SIPLACE X series 2P U

▪ Trailing cable for X series machines in a placement area with two gantries and an even number:

X3 gantry 4 and X4 gantry 2/4

– [03050934Sxx] Trailing cable digital 2P G

▪ Trailing cable for X4I machines in a placement area with two gantries and an even number (rotated

gantry):

X4I gantry 2/4

– For SIPLACE X4I only: [03051596-01] Trailing cable SIPLACE X4i 2P G

NOTICE

No downwards compatibility

These versions of the trailing cable can not be used with SIPLACE X series machines up to

machine number B-078

NOTICE

Backwards compatibility

This version of the trailing cable is only backwards compatible if you also replace the hotlink

card [03054633

01] and the Vision board spread spectrum [03054634

01] and then only with

versions from B-079 up to now. Machines before B-079 can not be upgraded.

From version B-1071 onwards the hotlink card and the Vision board spread spectrum are no

longer necessary.