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User Manual SIPLAC E HF Series 5 Tasks on the m achine Software Vers ion SR.505.xx 05/2004 US Edition 5.6 Changing the set-up 221 Æ Shorten the used tape o n the fron t of the feeder to a length of 1 cm. Æ Check th at th…

5 Tasks on the machine User Manual SIPLACE HF Series

5.5 Preliminary set-up of the placement station Software Version SR.505.xx 05/2004 US Edition

220

5.5 Preliminary set-up of the placement station

Carry out the following steps to complete the preliminary set-up of the placement station.

Æ Remove the tapes from the feeders and vacuum the surfaces of the modules and the area

around the tape guide clean with the vacuum cleaner.

Æ Empty the waste tape container (see item 3 in Fig. 5.3 - 2).

Æ Clean the supporting surfaces of the feeders with a cloth moistened with alcohol.

Æ Apply a small amount of WD40 corrosion protection to the supporting surfaces with a lint-free

cloth.

Æ Use a vacuum cleaner or use a brush with short bristles

to remove loose components from the component feeder tables.

CAUTION

Avoid removing components from the magnetic rail of the component table with your fingers.

You may hurt yourself with tiny splinters of metal. 5

NOTE

The compressed air distributor rail on the component feeder tables is used to connect the

bulk case feeders. This rail runs parallel to the PCB transport and has nozzles with the

openings on the top. Make sure that the nozzles do not get dirty or come into contact with

oil or grease. Grease, oil and dirt can cause malfunctions in the feeder or may cause the

components in the feeder to become unusable! 5

Æ Check the surface of the magnetic rail for irregularities or damage and smoothen with an oil-

stone when necessary.

Æ Clean the magnetic rail with a cloth moistened with alcohol.

Æ Apply a small amount of WD40 corrosion protection to the magnetic rail with a lint-free cloth.

Æ Clean the supporting surfaces of the component feeder tables with a cloth moistened with al-

cohol, and then apply a small amount of WD40 corrosion protection with a lint-free cloth.

Æ Clean the tape container with a vacuum cleaner.

Æ Make sure that the feeders are divided up correctly.

Æ Are all the plugs of the feeder plugged in to the correct location?

Æ Make sure that the spacing in the tape transport of the feeder is correct.

User Manual SIPLACE HF Series 5 Tasks on the machine

Software Version SR.505.xx 05/2004 US Edition 5.6 Changing the set-up

221

Æ Shorten the used tape on the front of the feeder to a length of 1 cm.

Æ Check that the dividing plates in the tape container are inserted correctly (see item 5 in Fig. 5.3

- 2).

Æ Check the diameter of the component tape reels and insert a spindle for large reels.

Æ Splice short tape ends together.

The personnel maintaining the preliminary set-up area is to have access to the same equipment

as the machine operators. You will find a list of such equipment in section 5.1.1.2

NOTE

If the equipment is defective, then the machine operator is to inform the personnel in the prelimi-

nary set-up area verbally or in writing.

5.6 Changing the set-up

5.6.1 Printing out the conversion instructions before changing the set-up

Before changing the set-up, print out the instructions regarding changing the set-up on the printer

of the line computer or the SIPLACE Pro computer as described in the user manual.

5.6.2 What you should note when changing the feeders

Æ Handle the feeders carefully when you insert them into or remove them from the component

feeder table. Do not allow the supporting surfaces of the feeders to bang against the edges of

the component feeder table.

Æ Vacuum the supporting surfaces of the feeders and clean the surface of the component feeder

table when necessary according to the instructions in the Preventive Maintenance Manual.

CAUTION

Avoid removing components from the magnetic rail of the component table with your fingers.

You may hurt yourself with tiny splinters of metal. 5

Æ Remove loose components with a short-bristled brush.

5 Tasks on the machine User Manual SIPLACE HF Series

5.7 Avoiding track errors Software Version SR.505.xx 05/2004 US Edition

222

5.7 Avoiding track errors

5.7.1 General

Æ Make sure that the areas around the feeders are clean and that there are no loose components

in the feeder area or under the feeders.

Æ Ensure that the supporting surfaces of the feeders, and particularly the magnetic rails of the

component feeder tables, are clean and level.

Æ Refill promptly with components.

Æ Splice the tapes early. This generally means that you are to prepare the splicing material when

there is still approximately 1.5 m of tape on the reel.

Æ Handle the feeders carefully when you insert them into or remove them from the component

feeder table as these are high-precision devices.

Æ Close the flaps of the feeders because they can be easily damaged when open.

Æ Check that the pick-up position for components in the S feeders has been correctly set (see

example below).

Example for 8mm S feeders 5

Fig. 5.7 - 1 Pick-up position for components > 3 mm and </=

3 mm

Æ Check to see if all the plugs of the feeders are plugged in to the correct sockets.

5.7.2 ... on the 8 mm S tape feeder

Æ NEVER open the cover flap without first releasing the tension of the cover foil remover.

Æ Insert the tape material over the spring into the tape feeder.

5.7.3 ... on the tape container

Æ Insert the dividing plates correctly (see Fig. 5.3 - 2).

Æ Use spindles for large tape reels.

Component pick-

up position

> 3 mm

Component pick-

up position

≤ 3 mm

Width