KE-3020_SPE_EN.pdf - 第15页

- 11 - 4.3. Component placement Cycle Time (The Number of C omponent to Be Placed Per H our) ① Laser recognition (Unit: CPH) KE - 3020 and KE - 30 20R Board transport reference position Front side Rear side Board specifi…

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4.2.2. Outside dimension (except for the largest projections)

(Unit: mm)

Size L-PWB L-Wide-PWB XL-PWB

A (Conveyor length) 1,675 1,975 2,131

B (Excluding LCD monitors)

1,690 1,690

1,890

C (Extensions for PWB transport) 50 200 228.6(L) / 222.4(R)

(Unit: mm)

Size Transport height: 900mm Transport height: 950mm

D (Floor to top side of conveyor belt) 900 950

E (Floor to top side of cover) 1,530 1,580

F (Floor to top side of signal light) 2,000 2,050

G (Front side of cover to PWB transport rail) 484 484

4.2.3. Mass

(Unit: kg)

Model L, L-Wide PWB Specification XL-PWB Specification

KE-3020 and KE-3020R Approx. 2,100 Approx. 2,250

(100)

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4.3. Component placement Cycle Time

(The Number of Component to Be Placed Per Hour)

① Laser recognition

(Unit: CPH)

KE-3020 and KE-3020R

Board transport

reference position

Front side Rear side

Board specifications

Component height

L, L-Wide XL L, L-Wide XL

12 mm 17,100 - 15,000 -

20 mm 15,900 - 14,000 -

25 mm - 15,300 - -

*1： This is the number of components to be placed for one hour when 400 pieces of 0603 and 1005 capacitors

are placed onto a 200 mm x 200 mm board at an angle of 0, 90, 180 and 270 degrees sequentially. (This

method conforms to the IPC9850 regulation.)

*2： Electric feeders are used as a component supply device.

*3： KE-3020 and KE-3020R place components in sequence by simultaneous pick-up of the 6 nozzles of the

LNC60 head.

*4： Since the 0402 components require to be placed in the particular sequence, when only the 0402

components are placed the placement cycle time is reduced to approximately half.

*5： For the rear reference, each value indicates the cycle time to be applied when components are placed from

a tape feeder attached on the front side.

② Image recognition

(Unit: CPH)

Used head MNVC 6 heads (Optional) IC head

Board specifications

Component supply device

L, L-Wide XL L, L-Wide XL

Tape feeder 5,800 4,600 - -

TR-1SNR 4,300 3,500 2,200 2,000

TR-5SNX 3,400 3,000 2,100 1,800

TR-6SXLX/ 6SXLX 1,200 1,100 1,300 1,100

*1： This is the number of components to be placed for one hour when 36 pieces of QFP and BGA whose outer

dimension is 10 mm x 10 mm or less are placed onto a 330 mm x 250 mm board at an angle of 0, 90, 180

and 270 degrees sequentially.

*2： For a tape feeder, it indicates the placement cycle time to be applicable when lead components whose outer

dimensions are 10 mm x 10 mm or less are placed from a tape feeder attached on the rear side.

*3： Component height is 12 mm for L and L-Wide machine.

*4： The time for ATC replacement, board transport and BOC mark recognition is excluded.

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4.4. Nozzles

Various types of nozzles have been designed to increase the reliability of placement of each type

of components as shown in the table below.

You can select one of the nozzle sets shown in Table 1: as the standard nozzles supplied with

KE-3020 and KE-3020R products.

Table 1 Nozzles supplied as the standard devices

Nozzle

Nozzle assembly

Applicable components

(reference) and remarks

NO.

Internal

diameter of a

nozzle

External

diameter of a

nozzle

A B D E F G H

Std.

Nozzle

Select

500

2-φ0.4 1.0 x 0.5 − 6 − − − − −

* See

Note 1

1005, 1608, 2012 *See Note2

SOT (Molding: 1.6 x 0.8)

501

φ0.25 0.7 x 0.4 − − 6 − − −

0603

502

φ0.4 φ0.7 6 − 6 3 − − 3

1005

503

φ0.6 φ1.0 6 − 3 6 3 6 3

1608, 2012, SOT (Molding:

1.6 x 0.8), SOT (Molding: 2.0

x 1.25)

504

φ1.0 φ1.5 − 4 1 3 6 6 3

2012, 3216, SOT23, SOT

(Molding: 2.0 x 1.25)

505

φ1.7 φ3.5 1 2 − 3 3 1 3

Aluminum electrolytic capacitor

(small), tantalum electrolytic

capacitor, trimmer

506

φ3.2 φ5.0 1 1 − 1 3 1 3

Aluminum electrolytic capacitor

(medium),

SOP (narrow type),

SOJ, Connector

507

φ5.0 φ8.5 1 1 − − 1 1 1

Aluminum electrolytic capacitor

(large),

SOP (wide type),

TSOP, QFP, PLCC, Connector

508C

φ8.0 φ9.5 1 1 1 1 1 1 1

QFP, PLCC, BGA

509

φ0.1 0.4 x 0.2 − − − − − − − − 0402 only *See Note2

Total number of nozzles 16 15 17 17 17 16 17 15

* Nozzles other than the supplied ones are optional.

* Total number of nozzles that can be installed onto an ATC station: 36 pieces (Standard nozzles 34

pieces and up to large-size standard nozzles 2 pieces)

Note 1 As a Std. Nozzle Select, you can select 15 nozzles among those whose number is from 500 to 508C.

However, you have to select a nozzle to be used for calibration of the machine:

・

For laser calibration (one of the nozzles choose from 500, 502 and 503)

・

For image calibration (508C nozzle)

Note 2 Since a theta error may occur due to the shape of the surface of a 2012R component to be picked up

(such as differences of manufactures and/or resistance values), use a No. 504 nozzle if you have to

place 2012R components in the high density (the gap between the adjacent components: 0.3 mm or

less).

Note 3 To place a 0402 component on a board, not only a No. 509 nozzle but also the dedicated tape feeder

are required.

Limitation on nozzles to be used

* Limitation on nozzles used on the LNC60 of KE-3020/20R

The LNC60 head cannot be used together with a large nozzle.

* Limitation on nozzles used on the IC head side of KE-3020

The IC head of KE-3020 is intended for components of □ 3mm or more. Accordingly, the

following nozzles cannot be used because their nozzle ends are thin. (In KE-3020R,

nozzle recognition can be performed by laser, so such thin nozzles can be used.)

Nozzle No.

Standard nozzle

500, 501, 502, 503, 509

*Please contact our sales staff for an option or customized nozzle of KE-3020 IC head

(CDS).