KE-3020_SPE_EN.pdf - 第5页
- 1 - 1. Introduc tion 1.1. General KE - 3020 and KE - 3020R, w hich inherit t he flexibil it y in performance under the modular concep ts that hav e been built up so far in order to keep a key position of the f uture fl…
5.2.22. HOD (Option) ............................................................................................................... 32
5.2.23. Software to support production (Option) ..................................................................... 32
6. Component supply unit (Optional) ............................................................................. 34
6.1. List of Feeder Bank Specifications ................................................................................... 34
6.2. Maximum Number of Feeders Available on a Mounter .................................................... 34
6.3. Tape Feeder .................................................................................................................... 36
6.3.1. Tape feeder for mechanical bank .................................................................................. 36
6.3.2. Tape feeder for electric bank ......................................................................................... 41
6.3.3. Feeder calibration jig ..................................................................................................... 43
6.3.4. Feeder setup stand ........................................................................................................ 44
6.3.5. Electric Trolley Power Station ....................................................................................... 45
6.4. Stick Feeder .................................................................................................................... 46
6.5. Stack Stick Feeder (for a mechanical bank) ..................................................................... 48
6.6. Tray Holder ...................................................................................................................... 49
6.7. TR Series ........................................................................................................................ 49
6.7.1. Overview ........................................................................................................................ 49
6.7.2. Specifications ................................................................................................................ 50
6.7.3. Options to be mounted at the factory ............................................................................ 52
7. Control System ............................................................................................................ 53
7.1. Control ............................................................................................................................. 53
7.1.1. Saving a program .......................................................................................................... 53
7.1.2. Limit of a production program........................................................................................ 53
7.2. Production Mode.............................................................................................................. 53
8. Other Specifications .................................................................................................... 54
8.1. Electrical interfaces .......................................................................................................... 54
8.1.1. Kinds and meanings of electrical signals ...................................................................... 54
8.1.2. Specifications for connections between the front and rear devices .............................. 54
8.1.3. Specifications of the connecting cable .......................................................................... 55
8.2. Data interface .................................................................................................................. 55
8.3. Utility connections ............................................................................................................ 55
9. Safety specifications ................................................................................................... 56
9.1. Standards specifications .................................................................................................. 56
9.2. Specifications for the CE Marking (To Be Applied to an EN Machine) .............................. 56
10. Reliability specifications ........................................................................................... 57
10.1. Lifetime of devices ......................................................................................................... 57
- 1 -
1.
Introduction
1.1. General
KE-3020 and KE-3020R, which inherit the flexibility in performance under the modular
concepts that have been built up so far in order to keep a key position of the future flexible
modular line, are general-purpose mounters with a multiple-head in an one-by-one system
that further improves the safety, reliability, maintainability and economy.
KE-3020 and KE-3020R, having a good affinity for high-speed modular mounter FX-3, can
construct the line that operates stably attaching electric feeders. Moreover, KE-3020 and
KE-3020R can also use the component supply unit (tape, stick, or bulk feeders) and
production program used in the existing KE series. This permits a reduction of installation
cost and a smooth startup of the system. *1
Additionally, combination of this machine and floor productivity operating system to be used
with the JUKI mounters and dispensers, allow you to manage the productions not only per line
but also per floor. The floor productivity operating system manages and optimizes the
information and jobs for a whole manufacturing floor comprehensively to provide you
improved productivity, better manufacturing quality, and cost reduction. *2
*1. For the details of compatibility with former machines , refer to the "Chapter 6. Component
supply unit."
*2. For the detailed functions of floor productivity operating system, refer to the functional
specification of each system.
- 2 -
2.
Features
High Precision and High Speed Placement of Components
① High-speed placement is available thanks to the new concept laser alignment sensor
(LNC60) that can recognize six nozzles simultaneously.
② KE-3020 consists of seven nozzles: six nozzles of LNC60 head and an IC head (CDS),
KE-3020R consists of seven nozzles: six nozzles of LNC60 head and an IC head (FMLA).
③ The independent AC servomotor is used to move up/down (Z axis) or rotate (theta axis)
each nozzle: this feature enables high-speed and high precision placement of
components regardless of the used placement pattern.
④ Ball screw drive in both X and Y axis enables smoother and more stable acceleration and
deceleration or stop than the conventional belt drive.
⑤ The time required for image recognition is shortened thanks to the new image recognition
system.
⑥ The Flexible Calibration System (FCS), which allows a mounter itself to recognize a
component placement position error and correct it, can maintain the component
placement accuracy that is realized at the factory or control the component placement
accuracy after the line configuration is changed. (Option)
Effective tact
① Automatic tool change unit (ATC) allows nozzles for six heads to be replaced at the same
time.
② A stepping motor is used for the transport motor of the IN/OUT buffer. This permits
exerting independent speed control.
Operation rate
① In addition to the conventional mechanical tape feeders (ATF series), electric tape feeders
can be used. They enable the tape splicing and the reduction in machine stop when the
stocked components run out.
② If the non-stop function is used, it allows this series of products to automatically pick up
components from the rear side when the stocked components run out at the front side
during production without stopping the mounter and to replenish the feeder where the
stocked components run out with components. (Option)
③ A DTS (TR-1SNR, TR-1EB), MTS (TR-5SNX, TR-5DNX) or MTC（TR-6SNX/6SXLX、
TR-6DNX/6DXLX）can be used for tray components that run out frequently.
④ Fixing was made with Dial screws in order to make it possible to adjust the arrangement
of transport sensors for carrying in-and–out the PWBs, with no use of any tool.
⑤ The time required for changeover is shortened and the number of component pick-up
errors is reduced thanks to the automatic teaching function of a component (supplied with
a paper tape whose component type is from 0402 to 3216) pick-up position.
⑥ The HMS equipped as the standard device allows you to check the component pick-up
height and to perform a teaching operation easily to prevent the operation rate from being
lowered by a component pick-up error.