KE-3020_SPE_EN.pdf - 第37页
- 33 - 4) I FS - NX (Intelligent Feeder System) : P roduction management system IFS - NX can use alone a software without the p roduction support system . It uses barcodes, 2 - D codes and a multi - code rea der to perfo…
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5.2.21. FCS (Option)
After a jig component that is recognized with the VCS or laser is placed on a glass jig board,
the Flexible Calibration System (FCS) uses a camera to automatically measure the
difference between a value set with the program and the position at which the component is
placed, and calculates the offset value to be used for placing the component.
This series of operations are automatically performed with your setting of a board and
loading of a program into the system.
When you use the FCS, you can check whether the precision is maintained and adjust the
precision at relocation or routine maintenance.
The system software is included as standard software, and if you purchase the jig parts set,
you can use this option for two or more mounters.
5.2.22. HOD (Option)
KE-3020/20R allows you to check the recognized mark image on the operation screen or
perform various teaching operations. In addition, if an experienced user of any of
conventional mounters does not want to change the operability of the mounter, or if you want
to make the operability of the entire line consistent, you can use the HOD as conventionally.
5.2.23. Software to support production (Option)
1) EPU (External Programming Unit)
This is software for creating a production program for a FX-3 on a personal computer (PC).
The screen displayed on a PC is exactly same as that of the machine. Even whil
e a
m
achine is running productions, you can edit a production program and manage
a
dat
abase on a PC with this software.
2) Flexline CAD
With this software you can convert text data files in ASCII format and production programs
created with a CAD system for other manufacture’s machines to the JUKI format. Thi
s
enables you to shorten the time to create production programs, and to more easily
transfer production programs to the JUKI production lines from others.
* For detailed information on converting data from other manufacture’s machine, please
c
ontact JUKI or the representative office in your area.
3) IS (Intelligent Shopfloor Solutions) : Production support system
In addition to the functions of HLC and SCS, IS allows you to obtain information on the
whole shop floor to optimize and manage the production collectively. This comprehensive
management system supports you to reduce cost, and to improve productivity and
product quality effectively. The ”Board viewer” function is equipped as a standard feature.
Also a production plan for a whole shop floor can be created.
*
F
or details of IS, refer to “IS PRODUCT SPECIFICATIONS”.
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4) I
FS-NX (Intelligent Feeder System) : Production management system
IFS-NX can use alone a software without the production support system.
It uses barcodes, 2-D codes and a multi-code reader to perform quality control operations
such as “prevention of a component placement error” and “traceability,” “improve the
workability of preparations” and “manage the number of the remaining components.”
To authenticate a feeder or a tray supply unit, you can select a barcode or an RFID.
When you use a component supply unit that supports an RFID, operation such as
verification and management can be automated, so that the quality control and working
efficiency are improved drastically.
* To use a function of IFS-NX, all of a mounter main unit, a feeder change trolley, eac
h
t
ype of feeder, and a tray supply unit have to support an RFID. If you use any
conventional device, contact our Sales staff.
* Refer to the “IFS-NX PRODUCT SPECIFICATIONS” for details of the IFS-NX.
5) IS Lite : Production support system
Juki software, the IS, has been simplified to develop the IS Lite. This softwar
e
consolidates and optimizes information on JUKI mounters allocated on the whole a line
(production site) to improve productivity and to reduce production cost of each line.
A
pplicable models : RX-6 series, RX-7, KE-3000 series, FX-3 series,
KE-2070/80 series, KE-2050/60 series
6) JaNets : Production support system
As with our software IS and IS Lite, This software consolidates and optimizes information
on JUKI mounters allocated on the several lines (production site) to improve productivity
and production quality and to reduce production cost of each line.
Applicable models : RS-1, RX-7, RX-6 series, KE-3000 series, FX-3 series, KE-2070/80
series, KE-2050/60 series, KD-2077
* For
line configuration that the RS-1 is located, JaNets is required.
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6.
Component supply unit (Optional)
6.1. List of Feeder Bank Specifications
A
bank is selected from five types shown below, which supplies components.
It is possible to combine with a front bank and/or a rear bank according to your usage.
Bank type
Attachable feeder
type
Attachable feeder
exchange trolley
① Mechanical feeder bank fixed type Mechanical feeder
－
② Electric feeder bank fixed type Electric feeder
－
③
Mechanical feeder bank
feeder exchange trolley type
Mechanical feeder
Mechanical feeder
exchange trolley only
④
Electric feeder bank
feeder exchange trolley type
Electric feeder
Electric feeder exchange
trolley only
Mechanical feeder bank
feeder exchange type and electric
feeder bank feeder exchange
trolley shared type
Mechanical feeder
Electric feeder
Mechanical feeder
exchange trolley
Electric feeder
exchange trolley
6.2. Maximum Number of Feeders Available on a Mounter
1) Mechanical feeders
Feeder name
The number of
feeders available
on the front side
The number
of feeders
available on
the rear side
Total number
of feeders
available
The number
of slots
occupied
Mounting
pitch
8 mm tape feeder 40 40 80 (80 types) 2 17.0 mm
12 mm tape feeder
26 26 52 3 25.5 mm
16 mm tape feeder
26 26 52 3 25.5 mm
24 mm tape feeder
20 20 40 4 34.0 mm
32 mm tape feeder
16 16 32 5 42.5 mm
32 mm paper
adhesive tape feeder
16 16 32 5 42.5 mm
44 mm tape feeder 10 10 20 8 68.0 mm
56 mm tape feeder 10 10 20 8 68.0 mm
72 mm tape feeder 8 8 16 10 85.0 mm
Stick feeder type N 26 26 52 3 25.5 mm
Stick feeder type W 13 13 26 6 51.0 mm
Stack stick feeder
(Note 1)
5
―
5 8 68.0 mm
Bulk feeder 40 40 80 2 17.0 mm
Note 1: The number of feeders that can be installed on the front side is up to five.