KE-3020_SPE_EN.pdf - 第55页

- 51 - (*1) The following ty pes of tray unit s (tray bases) on w hich tray s can be set are prov ided: T y pe of a tray unit Description TR - 1SNR/ TR - 1EB T op plate (ST) assembly T op plate on whic h one tray ca n be…

- 50 -

4) TR-6SNX,6SXLX (MTC, Matrix Tray Changer, Transverse-Placed Type)

This is a tray changer equipped with a shuttle type conveyor that supplies various types

of tray components.

This can supply a mounter with tray components without reducing the number of tape

feeders provided.

Note: When 1-D Barcode is used for the traceability, MTC (TR6SNR/6DNR) cannot be

used with a mounter, of which transport direction is “Right to Left”.

5) TR-6DNX,6DXLX (MTC, Matrix Tray Changer, Transverse-Placed and Non-Stop Type)

This is a tray changer equipped with a shuttle type conveyor that supplies various types

of tray components.

This can supply a mounter with tray components without reducing the number of tape

feeders provided.

Two tray stackers that control axes independently allow you to replace components

without stopping PWB production even in Non-Stop mode though the stocked

components run out.

6.7.2. Specifications

Specifications TR-1SNR

TR-1EB

TR-5SNX TR-5DNX

TR-6SNX/

TR-6SXLX

TR-6DNX/

TR-6DXLX

1 Method for supplying a

mounter with components

Pulling out of all trays at a time Supplying components by a

shuttle

2 Tray

unit (*1)

Number of units 2 40

(20 trays × 2)

(15 trays × 2)

Minimum size of a

tray that can be

supplied（*2）

Width: 150 mm

Length: 90 mm

Thickness: 5 mm

Maximum size of

a tray that can be

supplied (*3) (*4)

Width: 340 mm

Length: 230 mm

Thickness:

27 mm

Width: 340 mm

Length: 230 mm

Thickness: 23 mm

Width: 340 mm

Length: 230 mm

Thickness: 15 mm

Mass

500 g or less/tray (total of the mass of a tray and that of a component(s))

3 Component size Maximum □ 74 mm and 50 x 150 mm □ 5 mm to □ 50 mm (*5)

4 Mass (kg) 16 217 (standard)

220（EN）(*6)

218 (standard)

290（EN）(*6)

226 (standard)

231（EN）(*6)

325 (standard)

331（EN）(*6)

5 Occupied position 48 80 80

－－

6 Pick-up pad

－－－

Two types: ø 11-mm and ø

4.8-mm

7 Length of the transportation

rails

－－－

740mm

840mm（L）

740mm

（

）

8 Voltage of the power supply

－

The 3-phase power supply of the main unit is used as a single-phase

power supply. (200, 220, 240, 380, 400 or 415 V AC)

9 Apparent power

－

800VA 600VA 900VA 1k VA

10 Air consumption (normal)

－

3 L/min 5 L/min 50 L/min 50 L/min

11 RFID option

－

Applicable (*7) Applicable (*7) Applicable (*7) Applicable (*7)

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(*1) The following types of tray units (tray bases) on which trays can be set are provided:

Type of a tray unit

Description

TR-1SNR/

TR-1EB

Top plate (ST)

assembly

Top plate on which one tray can be set. (Standard)

Top plate (MTX)

assembly

Top plate on which two or more trays can be set. (Option)

TR-5SNX/SXLX

TR-5DNX/DXLX

TR-6SNX/SXLX

TR-6DNX/DXLX

Tray unit (ST)

One-touch style of holder unit that pushes

down a tray with its spring pressure.

A tray can be replaced with another one

easily. (Standard)

When the soft material trays are

used a fixed holder unit can be

replaced from Tray unit (ST).

(Option)

Tray unit (A)

Unit that fixes a tray with screws.

It is appropriate for a tray whose material is soft. (Option)

(*2) When you use a TR-1SNR, TR-1EB and a tope plate (MTX) assembly, the minimum size is

65 mm (W) × 65 mm (L). When you use a TR-5SNX/5DNX/6SNX/6DNX and an optional

waffle tray holder, the minimum size is 50 mm (W) × 50 mm (L).

(*3) The thickness is a dimension from the bottom of a tray to the top of the tray or a component,

which is higher. When you use a tray whose thickness is more than 11 mm with a

TR-1SNR/TR-1EB/5SNX/5DNX, you have to set the feeder float sensor of the mounter so

that it cannot be used.

(*4) When you use a tray whose thickness is more than 9 mm with a TR-5SNX/5DNX/6DNX, you

cannot set any tray immediately above that tray.

(*5) The area of a component that can be picked up should be □ 5 mm or more. For a

mechanically chuck component such as a BGA, this area should be □ 17 mm to □ 50 mm.

(*6) This is the mass when the device is equipped with full options.

(*7) For the use of the RFID system, the RFID tray bases are required.

Note that the RFID tray bases cannot be shared among the different types of the devices. A

particular RFID tray base is required for each type: TR-5SNX/5DNX, TR-6SNX and

TR-6DNX. (The standard tray base is interchangeable among them.)

The RFID system is a factory-set option. For further information on installing the RFID option,

please contact JUKI or the representative office in your area.

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6.7.3. Options to be mounted at the factory

① Conveyor board transportation check specifications: This is a function that stops a

board on the conveyor to allow you to check it with your eyes.

(Only for a TR-6SNX, 6SXLX / TR-6DNX, 6DXLX)

② Automatic board width adjustment function: This function automatically adjusts the

width of a board to be transported in conjunction with the automatic board width

adjustment function of the mounter. (Only for a TR-6SNX, 6SXLX / TR-6DNX, 6DXLX)

③ Seesaw nozzle: This is a unit that makes the pick-up pad seesaw to prevent a

component from interfering with the pick-up pad if the surface of a component such as a

socket component to be picked up is uneven and it comes in contact with the adjacent

pick-up pad. (Only for a TR-6SNX, 6SXLX / TR-6DNX, 6DXLX)

④ Chuck for the CSP: This is a mechanical chuck that supports components such as an

FBGA whose dimensions are from □ 9 mm to □ 43 mm.

(Only for a TR-6SNX, 6SXLX / TR-6DNX, 6DXLX)

⑤ “No component” status indicating/replenishing function: The LED lights so that

you can find which tray level has no components. When you press this button, you can

replenish the tray fully.

⑥ Very slow speed mode (low speed 2): This function makes the motor and cylinder

speeds very slow to prevent any component from popping when a tray base on which

unstable components are supplied is pulled out or stored. Set the actual speed with a

production program.

⑦ Stacker equipped with the Open/Close cover: This is a stacker equipped with a cover

that eliminates difference in level to fix a tray base in order to handle components that

may easily pop when the tray base is installed on the stacker.

⑧ Signal tower wiring harness assembly: 2-lamp signal light for Non-Stop operation.

(Only for a TR-5DNX/TR-6DNX, 6DXLX)

⑨ Waffle tray holder: This is a tray holder for setting a □ 50-mm waffle tray.

⑩ RFID system: The RFID reader (antenna) is installed to read the RFID tag on a tray

base. For the use of the RFID system, the mounter needs to be applicable as well and

IFS-NX is required. For further information, refer to “IFS-NX SPECIFICATION MANUAL”.