KE-3020_SPE_EN.pdf - 第35页

- 31 - 5.2.15. Main Line Filter ( Option to B e Installe d at the Factory ) This option prevents une xpected ingress of water into the main unit. If a trouble of the air supply device or that of the air pipe prevents dry…

- 30 -

5.2.13. Earth Leakage Circuit Breaker (Option to Be Installed at the Factory)

A standard breaker functions if any excess current flows or if a short-circuit fault occurs.

When you replace it with an earth leakage circuit breaker, this new breaker interrupts

electrical leakage, and then prevents the resulting electrical shock, so you can handle the

machine more safely..

5.2.14. Fluxer (Option to Be Installed at the Factory)

This is a flux supply device that applies flux to ball components such as a BGA, CSP and flip

chip (does not apply any adhesive or solder paste).

You can install this device on the mounter with either of the following two methods.

Installation position

Remarks

Rear bank The number of components to be supplied onto the rear bank is restricted

Mechanical bank

The area for twelve mechanical 8-mm tape feeders is to be occupied.

(A connector bracket option is required separately.)

Electric bank The area for six electric 8-mm tape feeders is to be occupied.

Base frame

Any MTC cannot be installed on the bank at the same time.

Supply of components onto the rear bank is not restricted at all.

*The type of attached on an electric bank does not correspond to the Feeder exchange trolley RF.

Item

Specifications

Remarks

Applicable flux viscosity

8.4 Pa·s to 22.0 Pa·s

Cycle time required for flux

application and component

placement

1,100cph

When the distance each of the X and

Y axes travels is 450 mm or less

Cavity

dimensions

(*See Note 3.)

Depth

Minimum 0.02 mm (± 5 μm)

Maximum 0.2 mm (± 10 %)

Size

Maximum 30 mm×30 mm

(*See Note1 and 2.)

Maximum size of a cavity when only

one cavity is provided

Number

of cavities

1 to 4

Maximum eight on the top and

bottom sides

Power consumption

24 VDC/0.3 A

Life

5 years

(22 hours×300 days)/1 year

Parts needing periodic

replacements

Electromagnetic valve, cylinder

Time for replacement:

2 years after use

Consumables

Fluxer plate, flux container

Time for replacement:

1 year after use

Note 1: The cavity size shall be “the maximum size of a component to be used” + “3-mm

margin around the component.”

Note 2: When two or more cavities are used, all cavities shall fit in the 30 mm×30 mm

area.

Note 3: If you need a cavity whose dimensions are not any of the JUKI standard

dimensions, contact our Sales person.

Standard part

Part number

Dimensions of a cavity

Fluxer plate 120/200

40044090

Size: X = 30 mm, Y = 30 mm

Depth: Front 0.12 mm/Rear 0.20 mm

Fluxer plate 30/50/70/100

40044091

Size: X = 30 mm, Y = 14 mm

Depth: Front A 0.03 mm/Front B 0.05 mm

Rear A 0.10 mm/Rear B 0.07 mm

- 31 -

5.2.15. Main Line Filter (Option to Be Installed at the Factory)

This option prevents unexpected ingress of water into the main unit.

If a trouble of the air supply device or that of the air pipe prevents dry air from being supplied

normally, this option protects the machine.

5.2.16. Ionizer (Option to Be Installed at the Factory)

This option maintains the ion balance inside the machine to eliminate static electricity and

prevent it from being generated.

This option prevents components as well as pick-up/placement operation of a component

from being damaged by static electricity to allow the machine to produce PWBs more stably.

5.2.17. IC Collection Belt (Option)

This belt collects IC components whose lead is found to be bent or float with the VCS by

separating them one by one.

You can change the feeding pitch easily by entering a value.

- Applicable component size: 10 x 10 mm to 50 x 50 mm, Height: 1 mm or higher

- Belt feeding pitch: 15 mm to 55 mm (in increments of 5 mm)

- Number of components that can be collected: 5 to 16

- Number of occupied positions: 9

5.2.18. Tape Cutter Unit (Option for the electric type of bank)

This tape cutter automatically cuts empty tapes to dispose of them in a lump.

It is an integrated type of unit that is attached onto a main unit, and can be used with a fixed

bank and also an overall feeder exchange trolley.

Power is supplied from the connector of the main unit of KE-3020 and KE-3020R.

5.2.19. Automatic Tape Cutter (Option)

This tape cutter automatically cuts empty tapes to dispose of them in a lump.

It can be combined with a floorstanding type of machine or a machine to be integrated into

an overall feeder exchange trolley.

5.2.20. Connector Bracket (Option Designed for the Fixed Bank)

This is a unit necessary for connecting devices such as an adhesive tape feeder, an IC

collection belt, an automatic tape cutter and a DTS to the mounter. When the optional batch

feeder change function is selected, you do not require this unit.

- 32 -

5.2.21. FCS (Option)

After a jig component that is recognized with the VCS or laser is placed on a glass jig board,

the Flexible Calibration System (FCS) uses a camera to automatically measure the

difference between a value set with the program and the position at which the component is

placed, and calculates the offset value to be used for placing the component.

This series of operations are automatically performed with your setting of a board and

loading of a program into the system.

When you use the FCS, you can check whether the precision is maintained and adjust the

precision at relocation or routine maintenance.

The system software is included as standard software, and if you purchase the jig parts set,

you can use this option for two or more mounters.

5.2.22. HOD (Option)

KE-3020/20R allows you to check the recognized mark image on the operation screen or

perform various teaching operations. In addition, if an experienced user of any of

conventional mounters does not want to change the operability of the mounter, or if you want

to make the operability of the entire line consistent, you can use the HOD as conventionally.

5.2.23. Software to support production (Option)

1) EPU (External Programming Unit)

This is software for creating a production program for a FX-3 on a personal computer (PC).

The screen displayed on a PC is exactly same as that of the machine. Even whil

e a

achine is running productions, you can edit a production program and manage

dat

abase on a PC with this software.

2) Flexline CAD

With this software you can convert text data files in ASCII format and production programs

created with a CAD system for other manufacture’s machines to the JUKI format. Thi

enables you to shorten the time to create production programs, and to more easily

transfer production programs to the JUKI production lines from others.

* For detailed information on converting data from other manufacture’s machine, please

ontact JUKI or the representative office in your area.

3) IS (Intelligent Shopfloor Solutions) : Production support system

In addition to the functions of HLC and SCS, IS allows you to obtain information on the

whole shop floor to optimize and manage the production collectively. This comprehensive

management system supports you to reduce cost, and to improve productivity and

product quality effectively. The ”Board viewer” function is equipped as a standard feature.

Also a production plan for a whole shop floor can be created.

or details of IS, refer to “IS PRODUCT SPECIFICATIONS”.