KE-3020_SPE_EN.pdf - 第4页
5.2.22. HOD (Option) ............................................................................................................... 32 5.2.23. Software to supp ort productio n (O ption) .................................…
Table of contents
1. Introduction .................................................................................................................... 1
1.1. General .............................................................................................................................. 1
2. Features .......................................................................................................................... 2
3. System Configuration .................................................................................................... 6
3.1. KE-3020 System Configuration .......................................................................................... 6
3.2. KE-3020R System Configuration ....................................................................................... 7
4. Specifications ................................................................................................................ 8
4.1. Features of each model ..................................................................................................... 8
4.2. Mechanical/Electrical Specifications .................................................................................. 9
4.2.1. Usage environment conditions ........................................................................................ 9
4.2.2. Outside dimension (except for the largest projections) ................................................. 10
4.2.3. Mass .............................................................................................................................. 10
4.3. Component placement Cycle Time
(The Number of Component to Be Placed Per Hour) ................................................. 11
4.4. Nozzles ............................................................................................................................ 12
4.5. Applicable Component ..................................................................................................... 13
4.5.1. Applicable component sizes .......................................................................................... 13
4.6. Component Placement Accuracy at X, Y and θ ................................................................ 14
4.7. Applicable PWBs ............................................................................................................. 15
4.7.1. PWBs transport direction ............................................................................................... 15
4.7.2. PWB sizes and Mass..................................................................................................... 15
4.7.3. Unavailable areas for placing components on the board .............................................. 16
4.7.4. Unavailable areas for setting up the support pins ......................................................... 16
4.7.5. Area where components can be placed on the board (top and bottom) ...................... 18
4.7.6. Function correcting the PWB positions .........................................................................
19
5. Standard Functions And Optional Functions ............................................................ 22
5.1. Standard .......................................................................................................................... 22
5.1.1. Component database function ...................................................................................... 22
5.1.2. Height Measurement System (HMS) ............................................................................ 22
5.1.3. Feeder Float Detecting Sensor ..................................................................................... 22
5.1.4. Vacuum pump ............................................................................................................... 22
5.2. Option .............................................................................................................................. 23
5.2.1. Bad Mark Reader (Factory-Set Option) ........................................................................ 23
5.2.2. Feeder Changeover Function (Factory-Set Option) ..................................................... 23
5.2.3. Non-Stop Operation (Factory-Set Option) .................................................................... 23
5.2.4. Components verification System (CVS) (Factory-Set Option) ...................................... 24
5.2.5. SOT Direction Check Function (Factory-Set Option) .................................................... 24
5.2.6. Load control function (Factory-Set Option) ................................................................... 25
5.2.7. Rear Side Operation Unit (Factory-Set Option) ............................................................ 25
5.2.8. Feeder Indicator Function (FPI) (Factory-Set Option) .................................................. 25
5.2.9. MNVC (Factory-Set Option) .......................................................................................... 26
5.2.10. High resolution camera (Factory-Set Option) ............................................................. 27
5.2.11. Coplanarity (Factory-Set Option) ................................................................................ 28
5.2.12. Offset Placement After Solder Screen-printing (Factory-Set Option) ......................... 29
5.2.13. Earth Leakage Circuit Breaker (Option to Be Installed at the Factory) ...................... 30
5.2.14. Fluxer (Option to Be Installed at the Factory) ............................................................. 30
5.2.15. Main Line Filter (Option to Be Installed at the Factory) .............................................. 31
5.2.16. Ionizer (Option to Be Installed at the Factory) ............................................................ 31
5.2.17. IC Collection Belt (Option) ...........................................................................................
31
5.2.18. Tape Cutter Unit (Option for the electric type of bank) ............................................... 31
5.2.19. Automatic Tape Cutter (Option) .................................................................................. 31
5.2.20. Connector Bracket (Option Designed for the Fixed Bank).......................................... 31
5.2.21. FCS (Option) ............................................................................................................... 32
5.2.22. HOD (Option) ............................................................................................................... 32
5.2.23. Software to support production (Option) ..................................................................... 32
6. Component supply unit (Optional) ............................................................................. 34
6.1. List of Feeder Bank Specifications ................................................................................... 34
6.2. Maximum Number of Feeders Available on a Mounter .................................................... 34
6.3. Tape Feeder .................................................................................................................... 36
6.3.1. Tape feeder for mechanical bank .................................................................................. 36
6.3.2. Tape feeder for electric bank ......................................................................................... 41
6.3.3. Feeder calibration jig ..................................................................................................... 43
6.3.4. Feeder setup stand ........................................................................................................ 44
6.3.5. Electric Trolley Power Station ....................................................................................... 45
6.4. Stick Feeder .................................................................................................................... 46
6.5. Stack Stick Feeder (for a mechanical bank) ..................................................................... 48
6.6. Tray Holder ...................................................................................................................... 49
6.7. TR Series ........................................................................................................................ 49
6.7.1. Overview ........................................................................................................................ 49
6.7.2. Specifications ................................................................................................................ 50
6.7.3. Options to be mounted at the factory ............................................................................ 52
7. Control System ............................................................................................................ 53
7.1. Control ............................................................................................................................. 53
7.1.1. Saving a program .......................................................................................................... 53
7.1.2. Limit of a production program........................................................................................ 53
7.2. Production Mode.............................................................................................................. 53
8. Other Specifications .................................................................................................... 54
8.1. Electrical interfaces .......................................................................................................... 54
8.1.1. Kinds and meanings of electrical signals ...................................................................... 54
8.1.2. Specifications for connections between the front and rear devices .............................. 54
8.1.3. Specifications of the connecting cable .......................................................................... 55
8.2. Data interface .................................................................................................................. 55
8.3. Utility connections ............................................................................................................ 55
9. Safety specifications ................................................................................................... 56
9.1. Standards specifications .................................................................................................. 56
9.2. Specifications for the CE Marking (To Be Applied to an EN Machine) .............................. 56
10. Reliability specifications ........................................................................................... 57
10.1. Lifetime of devices ......................................................................................................... 57
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1.
Introduction
1.1. General
KE-3020 and KE-3020R, which inherit the flexibility in performance under the modular
concepts that have been built up so far in order to keep a key position of the future flexible
modular line, are general-purpose mounters with a multiple-head in an one-by-one system
that further improves the safety, reliability, maintainability and economy.
KE-3020 and KE-3020R, having a good affinity for high-speed modular mounter FX-3, can
construct the line that operates stably attaching electric feeders. Moreover, KE-3020 and
KE-3020R can also use the component supply unit (tape, stick, or bulk feeders) and
production program used in the existing KE series. This permits a reduction of installation
cost and a smooth startup of the system. *1
Additionally, combination of this machine and floor productivity operating system to be used
with the JUKI mounters and dispensers, allow you to manage the productions not only per line
but also per floor. The floor productivity operating system manages and optimizes the
information and jobs for a whole manufacturing floor comprehensively to provide you
improved productivity, better manufacturing quality, and cost reduction. *2
*1. For the details of compatibility with former machines , refer to the "Chapter 6. Component
supply unit."
*2. For the detailed functions of floor productivity operating system, refer to the functional
specification of each system.