KE-3020_SPE_EN.pdf - 第54页

- 50 - 4) TR - 6SNX , 6SXLX (MT C, Matrix T ray Changer , T ransverse - Placed T y pe) This is a tray changer equi pped with a shuttle type conveyor that supplies v arious t ypes of tray c omponents. This can supply a mo…

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6.6. Tray Holder

* Choose an appropriate device for the mechanical or the electric type of bank.

This tray holder is equipped with one tray, and can be installed on the rear bank so that

the head of the main unit can pick up a component directly from this holder.

When the tray size is small, several trays can be attached on the holder to allow this

holder to function as a multi-tray holder.

Full type Half type

Longitudinal direction 65 mm to 320 mm 65 mm to 155 mm

Horizontal direction 65 mm to 259.5 mm 65 mm to 259.5 mm

Thickness

5 mm to 11 mm

(from the bottom of a tray to the top of an IC)

Number of occupied positions (See Note 1)

42 21

* A number of available places at the rear side.

- Full type: 2 tray holders, - Half type: 4 tray holders

Note 1: Although the number of feeder positions actually occupied is 40 for the full type,

and 20 for the half type, the number of positions used during PWB production

(according to the feeder layout) is shown in the table above.

6.7. TR Series

TR series device supplies a mounter with a tray component.

*1 These are dedicated feeders for KE-3020 and KE-3020R. TR-**R series models that hav

been us

ed with conventional mounters are not supported.

*2 TR-6DXLX/6SXLX models are to be used exclusively for a mounter designed for an

XL-sized board. A mounter for L-wide board does not support MTC.

6.7.1. Overview

1) TR-1SNR/TR-1EB (DTS, Dual Tray Server)

This is a tray supply device on which two trays can be set, and is to be installed on t

ear bank so that the head of the mounter can pick up components directly from this tray

server. When you use this server in Stop mode, which supplies the same type of

components by alternately changing a tray, you can replace trays without stopping t

ain unit even though the stoked components run out.

Since the head of the mounter directly picks up components from this tray server, even

irregularly-shaped components can be supplied easily.

Note: It does not correspond to the Feeder exchange trolley RF.

2) TR-5

SNX (MTS, Matrix Tray Server)

This matrix tray server is to be installed on the rear bank of a mounter, and pulls out all

trays at a time so that the head of the mounter can pick up components directly from the

trays. Since the head of the mounter directly picks up components, ev

irregularly-shaped components can be supplied easily.

3) TR-5D

NX (MTS, Matrix Tray Server, Non-Stop Type)

This matrix tray server is to be installed on the rear bank of a mounter, and pulls out all

trays at a time so that the head of the mounter can pick up components directly from the

trays. Two tray stackers that control axes independently allow you to replac

omponents without stopping PWB production in Non-Stop mode even though the

stocked components run out.

Since the head of the mounter directly picks up components, even irregularly-shaped

omponents can be supplied easily.

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4) TR-6SNX,6SXLX (MTC, Matrix Tray Changer, Transverse-Placed Type)

This is a tray changer equipped with a shuttle type conveyor that supplies various types

of tray components.

This can supply a mounter with tray components without reducing the number of tape

feeders provided.

Note: When 1-D Barcode is used for the traceability, MTC (TR6SNR/6DNR) cannot be

used with a mounter, of which transport direction is “Right to Left”.

5) TR-6DNX,6DXLX (MTC, Matrix Tray Changer, Transverse-Placed and Non-Stop Type)

This is a tray changer equipped with a shuttle type conveyor that supplies various types

of tray components.

This can supply a mounter with tray components without reducing the number of tape

feeders provided.

Two tray stackers that control axes independently allow you to replace components

without stopping PWB production even in Non-Stop mode though the stocked

components run out.

6.7.2. Specifications

Specifications TR-1SNR

TR-1EB

TR-5SNX TR-5DNX

TR-6SNX/

TR-6SXLX

TR-6DNX/

TR-6DXLX

1 Method for supplying a

mounter with components

Pulling out of all trays at a time Supplying components by a

shuttle

2 Tray

unit (*1)

Number of units 2 40

(20 trays × 2)

(15 trays × 2)

Minimum size of a

tray that can be

supplied（*2）

Width: 150 mm

Length: 90 mm

Thickness: 5 mm

Maximum size of

a tray that can be

supplied (*3) (*4)

Width: 340 mm

Length: 230 mm

Thickness:

27 mm

Width: 340 mm

Length: 230 mm

Thickness: 23 mm

Width: 340 mm

Length: 230 mm

Thickness: 15 mm

Mass

500 g or less/tray (total of the mass of a tray and that of a component(s))

3 Component size Maximum □ 74 mm and 50 x 150 mm □ 5 mm to □ 50 mm (*5)

4 Mass (kg) 16 217 (standard)

220（EN）(*6)

218 (standard)

290（EN）(*6)

226 (standard)

231（EN）(*6)

325 (standard)

331（EN）(*6)

5 Occupied position 48 80 80

－－

6 Pick-up pad

－－－

Two types: ø 11-mm and ø

4.8-mm

7 Length of the transportation

rails

－－－

740mm

840mm（L）

740mm

（

）

8 Voltage of the power supply

－

The 3-phase power supply of the main unit is used as a single-phase

power supply. (200, 220, 240, 380, 400 or 415 V AC)

9 Apparent power

－

800VA 600VA 900VA 1k VA

10 Air consumption (normal)

－

3 L/min 5 L/min 50 L/min 50 L/min

11 RFID option

－

Applicable (*7) Applicable (*7) Applicable (*7) Applicable (*7)

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(*1) The following types of tray units (tray bases) on which trays can be set are provided:

Type of a tray unit

Description

TR-1SNR/

TR-1EB

Top plate (ST)

assembly

Top plate on which one tray can be set. (Standard)

Top plate (MTX)

assembly

Top plate on which two or more trays can be set. (Option)

TR-5SNX/SXLX

TR-5DNX/DXLX

TR-6SNX/SXLX

TR-6DNX/DXLX

Tray unit (ST)

One-touch style of holder unit that pushes

down a tray with its spring pressure.

A tray can be replaced with another one

easily. (Standard)

When the soft material trays are

used a fixed holder unit can be

replaced from Tray unit (ST).

(Option)

Tray unit (A)

Unit that fixes a tray with screws.

It is appropriate for a tray whose material is soft. (Option)

(*2) When you use a TR-1SNR, TR-1EB and a tope plate (MTX) assembly, the minimum size is

65 mm (W) × 65 mm (L). When you use a TR-5SNX/5DNX/6SNX/6DNX and an optional

waffle tray holder, the minimum size is 50 mm (W) × 50 mm (L).

(*3) The thickness is a dimension from the bottom of a tray to the top of the tray or a component,

which is higher. When you use a tray whose thickness is more than 11 mm with a

TR-1SNR/TR-1EB/5SNX/5DNX, you have to set the feeder float sensor of the mounter so

that it cannot be used.

(*4) When you use a tray whose thickness is more than 9 mm with a TR-5SNX/5DNX/6DNX, you

cannot set any tray immediately above that tray.

(*5) The area of a component that can be picked up should be □ 5 mm or more. For a

mechanically chuck component such as a BGA, this area should be □ 17 mm to □ 50 mm.

(*6) This is the mass when the device is equipped with full options.

(*7) For the use of the RFID system, the RFID tray bases are required.

Note that the RFID tray bases cannot be shared among the different types of the devices. A

particular RFID tray base is required for each type: TR-5SNX/5DNX, TR-6SNX and

TR-6DNX. (The standard tray base is interchangeable among them.)

The RFID system is a factory-set option. For further information on installing the RFID option,

please contact JUKI or the representative office in your area.