KE-3020_SPE_EN.pdf - 第9页

- 5 - High Maintainability ① The maintainability has been enhanced by displaying the screens of pic k - up frequencies per nozzle and o f X/Y axis traveling distances to call a chec k ing time, in addi tion t o the hour …

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Versatility

① For KE-3020 and KE-3020R, the component recognition system which has the switchover

between the reflection and pass-through illuminance control, waveform (color) switching

and coaxial light functions improves the QFP, BGA and CSP recognition capability and the

handling capability of irregularly-shaped components such as a connector.

② A high-resolution camera can be added thereto as an option, in addition to a standard

component recognition camera (maximum component size = is 50 mm×150 mm or □74

mm).

③ As a lighting unit that permits light quantity adjustment under software control is used,

resulted in enhancing both recognizing the marks on the flexible PWBs and the same via

the pattern matching function. The function of recognizing the area marks also made it

possible to place a multiple number of components upon a set of mark corrections.

④ A bad mark indicating a defective circuit can be detected with an OCC or a dedicated bad

mark reader (option). Moreover, the recognition time can be reduced with "Extension bad

mark" function that can freely set the mark position.

⑤ The components can be picked up and placed under a certain amount of load by adopting

a load calibration station (load cell) and a load control nozzle. (Option)

⑥ The main unit of KE-3020/3020R is equipped with three types of banks: “mechanical

feeder bank,” “electric feeder bank” and “bank for both a mechanical feeder and an

electric feeder) (available with a mounter that is designed to be used with a feeder trolley

only).” The existing mechanical tape feeders, bulk feeders, and stick feeders can be

used continuously.

⑦ A new type Component Verification System (CVS) that prevents a component from being

set at a wrong position is provided. It can check a minute component such as a 0402

component, and can check up to six components at the same time if their size is larger

than or equal to that of a 1005 component. This feature shortens the checking time.

High Flexibility

① Program data created with a conventional CX, FX or KE-series mounter can be loaded to

these mounters.

② Combination with the production support system allows you to create a production line

including an existing mounter model and to create a production program for the entire line

with the client side of production support system.

③ An idle transport can be operated at a state of freeing the servomotors for heads and

client X/Y axis.

Operability

① Displaying the graphics in rich facilitated an ease of operating the data inputs

② Key operations can be made easier by using a touch panel.

③ Provided with an option of feeder position indicator (FPI), the stocked components run out

or warns that the number of the remaining components is below the regulated number

with lighting the corresponding LED. This feature indicates which feeder is to be

replaced. (Option)

④ The display is made in the language of the delivery destination (Japanese or Chinese)

and can be switched over to English display.

⑤ Installing a USB port permits using a memory unit such as USB flash memory.

This allows you to move a production program more easily.

⑥ The database sharing with two or more machines becomes possible by enabling the external

PC to edit the "Component database" that recorded data for the sizes of components and the

vision recognition data.

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High Maintainability

① The maintainability has been enhanced by displaying the screens of pick-up frequencies

per nozzle and of X/Y axis traveling distances to call a checking time, in addition to the

hour meter (energized hours).

② Protecting the passwords has hierarchically stratified the maintenance levels to increase

a degree of freedom in setting the machines.

③ A head filter is installed in the upper part of the head to facilitate replacement.

Response to the safety standards

① The machine marked with Europe CE directive is added to the line-up.

Environment and energy saving

① Power consumption has been reduced by 25% by adopting AC servomotor and ball screw

control for the axis control compared with the former machine. The energy efficiency has been

thus improved. (Compared with KE-2080)

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System Configuration

3.1. KE-3020 System Configuration

Power unit

Cabinet

Emergency stop button

ATX power supply (with UPS function)

Leakage breaker *1

CPU

Liquid crystal display (Touch panel)

Mouse

HOD

SSD

Communication port (Ethernet board)

Touch panel

Rear side operation unit *1

DVD/CD-ROM drive (USB)

FD drive (USB)

Keyboard

USB port

Signal tower with the buzzer

Mini signal light *1

I/O control CPU

Motor control unit

X-Y control unit

Placing head

Laser recognition head (LNC60)

IC head (CDS)

Offset Correction Camera (OCC) L,R

Height Measurement System (HMS)

Bad Mark Reader (BMR) *1

Vacuum pump

Main line filter *1

Automatic PWB transportation Width adjustment device

Pin reference *1

L-Wide *1, *3

Feeder float detecting function

SOT direction check function *1

Components Verification System (CVS)

Feeder position indicator function (FPI) *1

Flexible Calibration System (FCS)

External Programming Unit (EPU)

Intelligent Shopfloor Solutions (IS)

Intelli Stocker *2

Connector bracket *1

Trash box

Intelli feeder trolley for mechanical feeder *2

Tape feeder, Bulk feeder, Stick feeder *2

IC collection belt

Tape cutter unit *1

Component supply unit Tape feeder, Stick feeder *2

Tray feed device

MTC

（

TR-6DNX/6DXLX, 6SNX/6SXLX

）

MTS (TR-5DNX/SNX)

DTS (Dual Tray Server)

Tray holder

Super Foot *1

Caster *1

MNVC *1

High-resolution camera (vision field: 27 mm) *1

IC collection belt

Feeder trolley for electric feeder(EF)/(RF)*7

Intelli feeder trolley for electric feeder *2

TR-1SNR for mechanical feeder bank

TR-1EB for electric feeder bank

Tray holder for mechanical feeder bank

Tray holder for electric feeder bank

Coplanarity function

Load calibration stage *1

Offset Placement After Solder Screen-printing *1

KE-3020

Ionizer

Component DB function*4

Mechanical feeder bank

Automatic Tool Changer

(ATC)

Air pressure unit piping system

Load control nozzle

Placement station

PWB conveyor unit

Outline reference

VCS camera

Standard camera (vision field: 54

mm)

Feeder trolley for mechanical feeder

Batch feeder change function *1

Electric feeder bank *1

Vision Centering System(VCS)

Component supply unit

Fluxer *1

Feeder bank for both a

mechanical feeder and an

electric feeder *1 *5

Tape reel attaching platform

ETF Tape reel attaching platform(EF)/(RF)

RF-ETF attachment *6

Production support system (IS Lite,JaNets)

Production management system (IFS-NX)

Equipment or a function surrounded by a dashed line is optional.

*1 An option indicated with an asterisk "*" is to be mounted on the main unit at

the factory.

*2 To use the production management system, Applicable to FRID is required.

(factory-set option).

*3 It is available for only machines handling L-PWB.

*4 Another PC is necessary to use Component DB function.

*5 See the description of each feeder bank for an option to be shared (only the

function for a feeder exchange trolley is supported).

*6 Attach this component when electric feeders are used by a feeder trolley

(RF).(If you use the EF series electric feeder attachment, non-teaching and

synchronous adsorption guarantee are excluded.)

*7 It's necessary to change the cutter unit to the latest to use "Feeder exchange

trolley RF".

Offline power supply for an electric bank (PW01/02)