KE-3020_SPE_EN.pdf - 第56页
- 52 - 6.7.3. Options to be mount ed at the fact ory ① Conveyor board transport ati on check specificati ons: This is a function that stops a board on the convey or t o allow you to check it with your eyes. (Only for a T…
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(*1) The following types of tray units (tray bases) on which trays can be set are provided:
Type of a tray unit
Description
TR-1SNR/
TR-1EB
Top plate (ST)
assembly
Top plate on which one tray can be set. (Standard)
Top plate (MTX)
assembly
Top plate on which two or more trays can be set. (Option)
TR-5SNX/SXLX
TR-5DNX/DXLX
TR-6SNX/SXLX
TR-6DNX/DXLX
Tray unit (ST)
One-touch style of holder unit that pushes
down a tray with its spring pressure.
A tray can be replaced with another one
easily. (Standard)
When the soft material trays are
used a fixed holder unit can be
replaced from Tray unit (ST).
(Option)
Tray unit (A)
Unit that fixes a tray with screws.
It is appropriate for a tray whose material is soft. (Option)
(*2) When you use a TR-1SNR, TR-1EB and a tope plate (MTX) assembly, the minimum size is
65 mm (W) × 65 mm (L). When you use a TR-5SNX/5DNX/6SNX/6DNX and an optional
waffle tray holder, the minimum size is 50 mm (W) × 50 mm (L).
(*3) The thickness is a dimension from the bottom of a tray to the top of the tray or a component,
which is higher. When you use a tray whose thickness is more than 11 mm with a
TR-1SNR/TR-1EB/5SNX/5DNX, you have to set the feeder float sensor of the mounter so
that it cannot be used.
(*4) When you use a tray whose thickness is more than 9 mm with a TR-5SNX/5DNX/6DNX, you
cannot set any tray immediately above that tray.
(*5) The area of a component that can be picked up should be □ 5 mm or more. For a
mechanically chuck component such as a BGA, this area should be □ 17 mm to □ 50 mm.
(*6) This is the mass when the device is equipped with full options.
(*7) For the use of the RFID system, the RFID tray bases are required.
Note that the RFID tray bases cannot be shared among the different types of the devices. A
particular RFID tray base is required for each type: TR-5SNX/5DNX, TR-6SNX and
TR-6DNX. (The standard tray base is interchangeable among them.)
The RFID system is a factory-set option. For further information on installing the RFID option,
please contact JUKI or the representative office in your area.
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6.7.3. Options to be mounted at the factory
① Conveyor board transportation check specifications: This is a function that stops a
board on the conveyor to allow you to check it with your eyes.
(Only for a TR-6SNX, 6SXLX / TR-6DNX, 6DXLX)
② Automatic board width adjustment function: This function automatically adjusts the
width of a board to be transported in conjunction with the automatic board width
adjustment function of the mounter. (Only for a TR-6SNX, 6SXLX / TR-6DNX, 6DXLX)
③ Seesaw nozzle: This is a unit that makes the pick-up pad seesaw to prevent a
component from interfering with the pick-up pad if the surface of a component such as a
socket component to be picked up is uneven and it comes in contact with the adjacent
pick-up pad. (Only for a TR-6SNX, 6SXLX / TR-6DNX, 6DXLX)
④ Chuck for the CSP: This is a mechanical chuck that supports components such as an
FBGA whose dimensions are from □ 9 mm to □ 43 mm.
(Only for a TR-6SNX, 6SXLX / TR-6DNX, 6DXLX)
⑤ “No component” status indicating/replenishing function: The LED lights so that
you can find which tray level has no components. When you press this button, you can
replenish the tray fully.
⑥ Very slow speed mode (low speed 2): This function makes the motor and cylinder
speeds very slow to prevent any component from popping when a tray base on which
unstable components are supplied is pulled out or stored. Set the actual speed with a
production program.
⑦ Stacker equipped with the Open/Close cover: This is a stacker equipped with a cover
that eliminates difference in level to fix a tray base in order to handle components that
may easily pop when the tray base is installed on the stacker.
⑧ Signal tower wiring harness assembly: 2-lamp signal light for Non-Stop operation.
(Only for a TR-5DNX/TR-6DNX, 6DXLX)
⑨ Waffle tray holder: This is a tray holder for setting a □ 50-mm waffle tray.
⑩ RFID system: The RFID reader (antenna) is installed to read the RFID tag on a tray
base. For the use of the RFID system, the mounter needs to be applicable as well and
IFS-NX is required. For further information, refer to “IFS-NX SPECIFICATION MANUAL”.
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7.
Control System
KE-3020 and KE-3020R adopt Windows XP as its Operating System.
7.1. Control
7.1.1. Saving a program
KE-3020 and KE-3020R mounter store a production program onto the SSD in the main unit.
When you use a USB port, you can store it on an external storage device also.
7.1.2. Limit of a production program
● Maximum number of component placement steps per circuit. : 10,000 steps
● Maximum number of circuits per PWB: 1,200 for a matrix board
200 for a non-matrix board
● Maximum number of steps per PWB: 10,000 steps
● Maximum number of component data records: maximum number of component types
that can be attached on the mounter
● Maximum number of component pick-up records: same as the above.
● Maximum number of registerable marks: 50 sets for component placement positioning
mark, 1 set for a BOC mark (2 to 3 marks)
7.2. Production Mode
The following three production modes are available during production:
PWB production
- Specifies the number of PWBs you plan to produce and produces PWBs actually.
Trial mode
- Performs a trial PWB production.
You can select the PWB pick-up position tracking function or PWB placement position
tracking function that is to be performed after placement.
Dry run mode
- Checks the PWB pick-up/placement process without using any component.
You can select the PWB pick-up/placement position tracking function.