KE2040Instruction Manual Ver2.01,REV04.2003.6.25.pdf - 第253页

4 – 143 To check a g eneral-pur pose vision component, the system assig ns priorities t o its data as shown below , then per for ms the dat a coherence check in t he order of the prior ities. If an error is det ected whe…

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Data type Item Error conditions
Lead/ball pitch
If any optional VCS is not set on the control data when the
pitch of a lead component (SOP, QFP, BQFP, (PQFP), TSOP,
TSOP2, CONN, CON2, CONZ, CONX, SOT, aluminum
electrolytic capacitor, GaAsFET, HSOP, SOJ, QFJ (PLCC),
J-lead socket, Gull-wing socket or socket with a bumper) is
narrower than 0.38 mm.
If any optional VCS is not set on the control data when the
pitch of a ball component (BGA, FBGA) is narrower than 1.00
mm.
If the standard VCS is not set on the control data when the
pitch of a ball component (BGA, FBGA) is wider than 2.00
mm.
Optimization
option
Non-stop option
− The IC recovery belt is used on the rear side although
“Front to Rear” is selected from the “Primary Secondary”
pull-down menu
- If the area is set to “front” or “rear”.
− A DTS is installed on your system, and “No” is not selected
from the “Feeder” pull-down menu on the “Non-Stop”
option tab.
− A tray holder is used and the menu item “Feeder” on the
“Non-stop” tab is not set to “No”.
- “Arrange priority” is set to a KE-2000 on the “Non-Stop”
tab.
(That is, the line includes a KE-2000 station, and the
“Arrange priority” is set to “Line” on the “Non-Stop” option
tab.
− A belt feeder is used and the menu item “Feeder” on the
“Non-stop” tab is not set to “No”.
− “No” is not selected from the “Feeder” pull-down menu on
the “Non-Stop” option tab even though the machine is not
designed for not-stop operation (this option is not installed
on the station).
− Stick changer components are used and Feeder Non-Stop
is not set to “No”. (2000 series only)
4 – 143
To check a general-purpose vision component, the system assigns priorities to its data as
shown below, then performs the data coherence check in the order of the priorities.
If an error is detected when the system checks data whose priority is relatively higher, the
system finishes checking data on the component at that point.
The detailed error message appears below the item at which an error is detected.
1. Component data
1.1 Component type (lead components, ball components, outline-recognition
components and other components whose vision is used for centering)
1.2 Dimensions
2 Element data
2.1 Element group
2.2 Element
3 Control data
3.1 Light type
3.2 Number of divisions
3.3 Applied VCS
Check that displays the error message “Wrong element group setting” on the screen
Component dimension X
The offset coordinate X is the absolute value of the component
dimension or larger value.
Component dimension Y
The offset coordinate Y is the absolute value of the component
dimension or larger value.
Check that displays the error message “Wrong element setting” on the screen
Component dimension X
The offset coordinate X is the absolute value of the component
dimension or larger value.
Component dimension Y
The offset coordinate Y is the absolute value of the component
dimension or larger value.
Lead component whose dimension X is
from 2.5 mm to 74.0 mm
Component whose pitch X is not within the range between 0.5 mm
and 22 mm
Lead component whose dimension X is
from 2.3 mm to 68.0 mm
Component whose pitch X is not within the range between 0.4 mm
and 15.0 mm
Lead component whose dimension X is
from 2.1 mm to 48.0 mm
Component whose pitch X is not within the range between 0.3mm
and 11.0 mm
Lead component whose dimension X is
from 1.9 mm to 31.0 mm
Component whose pitch X is not within the range between 0.2 mm
and 6.5 mm
Ball component whose dimension X is
from 2.0 mm to 74.0 mm
Component whose pitch X is not within the range between 1.0 mm
and 22.0 mm
Ball component whose dimension X is
from 1.2 mm to 68.0 mm
Component whose pitch X is not within the range between 0.8 mm
and 15.0 mm
Ball component whose dimension X is
from 1.0 mm to 48.0 mm
Component whose pitch X is not within the range between 0.5 mm
and 11.0 mm
Ball component whose dimension X is
from 0.6 mm to 31.0 mm
Component whose pitch X is not within the range between 0.35 mm
and 6.5 mm
Ball component whose dimension Y is
from 2.0 mm to 150.0 mm
Component whose pitch Y is not within the range between 1.0 mm
and 22.0 mm
Ball component whose dimension Y is
from 1.2 mm to 100.5 mm
Component whose pitch Y is not within the range between 0.8 mm
and 15.0 mm
Ball component whose dimension Y is
from 1.0 mm to 72.0 mm
Component whose pitch Y is not within the range between 0.5 mm
and 11.0 mm
4 – 144
Ball component whose dimension Y is
from 0.6 mm to 46.5 mm
Component whose pitch Y is not within the range between 0.35 mm
and 6.5 mm
Lead component whose dimension X is
from 2.5 mm to 74.0 mm
Element dimension X is not within the range between 0.22 mm and
11.0 mm
Lead component whose dimension X is
from 2.3 mm to 68.0 mm
Element dimension X is not within the range between 0.15 mm and
7.7 mm
Lead component whose dimension X is
from 2.1 mm to 48.0 mm
Element dimension X is not within the range between 0.11 mm and
5.5mm
Lead component whose dimension X is
from1.9 mm to 31.0 mm
Element dimension X is not within the range between 0.08 mm and
3.7 mm
Lead component whose dimension Y is
from 2.5 mm to 150.0 mm
Element dimension Y is not within the range between 0.4 mm and
20.0 mm
Lead component whose dimension Y is
from 2.3 mm to 100.5 mm
Element dimension Y is not within the range between 0.3 mm and
14.0 mm
Lead component whose dimension Y is
from 2.1 mm to 72.0 mm
Element dimension Y is not within the range between 0.2 mm and
10.0 mm
Lead component whose dimension Y is
from 1.9 mm to 46.5 mm
Element dimension Y is not within the range between 0.14 mm and
7.0 mm
Ball component whose dimension X is
from 2.0 mm to 74.0 mm
Element dimension X is not within the range between 0.4 mm and
5.0 mm
Ball component whose dimension X is
from 1.2 mm to 68.0 mm
Element dimension X is not within the range between 0.28 mm and
3.5 mm
Ball component whose dimension X is
from 1.0 mm to 48.0 mm
Element dimension X is not within the range between 0.2 mm and
2.5 mm
Ball component whose dimension X is
from 0.6 mm to 31.0 mm
Element dimension X is not within the range between 0.14 mm and
1.5 mm
Mark component whose dimension X is
from 5.0 mm to 74.0 mm
Element dimension X is not within the range between 2.0 mm and
10.0 mm
Mark component whose dimension X is
from 3.5 mm to 68.0 mm
Element dimension X is not within the range between 1.4 mm and
7.0 mm
Mark component whose dimension X is
from 2.5 mm to 48.0 mm
Element dimension X is not within the range between 1.0 mm and
5.0 mm
Mark component whose dimension X is
from 1.7 mm to 31.0 mm
Element dimension X is not within the range between 0.7 mm and
3.0 mm
Mark component whose dimension Y is
from 5.0 mm to 150.0 mm
Element dimension Y is not within the range between 2.0 mm and
10.0 mm
Mark component whose dimension Y is
from 3.5 mm to 100.5 mm
Element dimension Y is not within the range between 1.4 mm and
7.0 mm
Mark component whose dimension Y is
from2.5 mm to 72.0 mm
Element dimension Y is not within the range between 1.0 mm and
5.0 mm
Mark component whose dimension Y is
from 1.7 mm to 46.5 mm
Element dimension Y is not within the range between 0.7 mm and
3.0 mm
Check that displays the error message “Wrong number of divisions” on the screen
Component whose dimension X is
50.0 mm or more
When “2” is not selected as the number of divisions
Component whose dimension Y is 50.0
mm or more
When “1” is selected as the number of divisions
Component whose dimension Y
is120.0 mm or more
When “3” is not selected as the number of divisions
Component whose dimension Y is
from 46.5 mm to 48 mm
When “3” is selected as the number of divisions