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42 Contents Assembly Instructions / Montageanleitung SIPLACE SX1/SX2 Prepare Kit 04/2017

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Assembly Instructions / Montageanleitung SIPLACE SX1/SX2
Prepare Kit 04/2017
Contents
Contents
1 Introduction.. 43
1.1 Safety Instructions.. 43
1.1.1 Conventions for the Use of Safety Instructions and Symbols.. 43
1.1.2 Safety Instructions for Working with Strong Magnetic Fields.. 44
1.1.3 Safety Instructions for the Power Supply (Without SMPS).. 44
1.1.4 Safety Instructions for the Power Supply (With SMPS).. 45
1.1.5 Safety instructions for the compressed air supply.. 47
1.1.6 Safety Instructions for the Gantry.. 47
1.1.7 Safety Instructions on Hazardous Materials.. 47
1.2 Preparatory Work..... 48
1.3 Other Instructions.. 50
1.3.1 Environmentally-Friendly Disposal of Materials and Components.. 50
1.3.2 Use of Original SIPLACE Accessories and Spare Parts.. 51
1.3.3 ESD Guidelines.. 51
1.3.3.1 Definition of ESD.. 51
1.3.3.2 Important Measures to Protect Against Static Charging.. 51
1.3.3.3 Handling ESD Modules.. 51
1.3.3.4 Measurements and Modifications to ESD Modules.. 51
1.3.3.5 Dispatching ESD Modules.. 52
1.3.4 Release History.. 52
2 Brief Description.. 53
2.1 Overview.. 53
2.1.1 Machine Variants.. 53
2.1.2 Differentiation between the Prepare Kits.. 54
2.2 Scope of Delivery.. 54
2.3 Tools and Equipment Required.. 56
2.4 Required Working Time.. 56
3 Fitting the Prepare Kit.. 57
3.1 Preparations at the Machine.. 57
3.2 Preparing the Trailing Cable Interface.. 58
3.3 Preparing and Fitting the GCU.. 59
3.4 GCU cabling.. 61
3.5 Fitting the Trailing Cable.. 65
3.6 Fitting the Magnets.. 69
3.7 Fitting the End Stop and Preparing the Prepare Kit Case.. 70
3.8 Final Work.. 71
4 Appendix.. 73
4.1 Excerpts from the Service Manual.. 73
4.1.1 GCU (Up To Machine No. Mxxxx).. 73
4.1.2 MGCU (From Machine No. Nxxxx to Oxxxx).. 74
4.1.3 MGCU - Full Mode (From Machine No. Pxxxx).. 75
4.2 Description of Boards.. 76
4.2.1 Distribution and Fusing Assembly [03118286-xx].. 76
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Contents Assembly Instructions / Montageanleitung SIPLACE SX1/SX2
Prepare Kit 04/2017
Assembly Instructions / Montageanleitung SIPLACE SX1/SX2
Prepare Kit 04/2017
1 Introduction
1.1 Safety Instructions
43
1 Introduction
This manual describes the installation of the Prepare Kit in a SIPLACE® SX+ machine and a
SIPLACE® SX1unprepared machine.
1.1 Safety Instructions
DANGER
Nonobservance of these safety instructions may cause injury to personnel and dam-
age to the machine!
Please observe the safety instructions in the user manual of the relevant machine
for all work!
1.1.1 Conventions for the Use of Safety Instructions and Symbols
Safety Instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as fol-
lows according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property
may occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indic-
ates a part of the manual that requires particular attention.
Symbols
Example Description
Next This typeface marks controls and interface elements in the software.
These symbols indicate actions that have to be performed by the operator.