User-Manual-NeoDen9-PNP-machine.pdf - 第34页

34 Zhejiang Neoden T echnol ogy Co., Ltd 8. Manual T est Before pro gramming, pe rform a manual test at first to d ebug wh ether the mac hine can work normally. (1) Fee der No.1-No.5 3: after lo ading tape reel on fe ede…

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Configuration interface introduction:

Tracks configuration: the function of PCB Raise and Width Set are totally same as that in PCB Information interface.

Debug Set:

(1)Support step detailing: once this is clicked, every time you click “Step”, the machine will only execute one command.

This is strongly recommended for the first tial assembly procedure after the programming file is finished.

(2)Open picture log: after pressing this button, the file of stocking recognition photos will be opened, from which

recognition details of components can be checked.

Placement configuration:

(1)Support simultaneously pick: once this is clicked, the nozzles with same pick height will lower down to pick components

at the same time, which will greatly improve placement speed (It is recommended for component whose size is bigger than

that of 0603). For NeoDen9, the simultaneous pick nozzles are nozzle 1 and nozzle 4,or nozzle 2 and nozzle 5, or nozzle 3

and nozzle 6.

(2) Rail continuous mounting: this is for PCB continuously feeding to realize continuous automatic assembly operation.

(3)Pick up position optimization: once this is cliked, nozzle head can automatically optimize the pick position when picking

components( It is recommended only for small components ).

(4)Position optimization after placement: if this function is selected in the first time, it will directly come to position

correction interface after placement is finished. User needs to correct the position according to the actual placement

situation.After the correction is completed, machine will place the components according to the corrected position when the

placement is performed again.

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8. Manual Test

Before programming, perform a manual test at first to debug whether the machine can work normally.

(1) Feeder No.1-No.53: after loading tape reel on feeder, click the feeder to test its feeding function.

(2) Alarm light: click this button to test if the light could work correctly, the color should change from red, green to yellow

by sequence.

(3) Buzzer: click this button, the buzzer beeps.

(4) XY initialize: click this button to have XY back to zero.

(5) XY Move: it’s to move to a specified position or get the current coordinate. Click this button to enter a vision interface.

The movement modes are optional. Use the crosshair on the left vision interface to move the placement head.

(6) Front IC Camera: it’s to test the photograph function.Click this button, front IC camera will take a photo and the image

above front IC camera will be displayed.

(7) Right Mark Camera,Left Mark Camera: it’s to test the photograph function. Click this button,the corresponding mark

camera will take a photo and the image below the corresponding mark camera will be displayed.

(8) Head initialize: head initialization can be executed before mounting.

(9) Nozzle Height Calib: it’s to adjust the height of the nozzles to the same height. Adjustment method: 1.Preparation tools:

1pc of A4 paper, 1pc of standard nozzle. Steps: 1.Visually confirm whether there is a nozzle on the placement head, click

“nozzle height calib”; 2.Lock the nozzle position to above the track(after selecting the position and nozzle No.1’s alignment

method, save it). Select the corresponding nozzle and click the up button and down button on the keyboard to to adjust the

height of nozzle to make sure that the nozzle just presses on the upper plane of the track after the nozzle is lowered. After

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the adjustment is complete, just save it.

（10）Head Home back: click to move the head back to original left top position.

（11）Nozzle Replace: click to replace nozzles, the head will move to its position for easier replacement.

（12）Head Nozzle: click to test rotation, suction, blow and moving down functions of nozzle NO.1-NO.6.

（13）Width Initialize: initialize the width of rails back to zero.

（14）Width Set: after the initialization of rails width, enter the expected width, click Width Set, the rails be widened

accordingly.

（15）Introduction of Lock interface, as below fig.

Save and back：After align the center of components,click “save and back”to save the date.

Close and Back: Refer to exit the current interface.

Align method：Include left mark camera,nozzle 1-6,right mark camera,choose the alignment method according to the

actual situation,right side will show the real image by mark camera alignment.

Nozzle Down Test：

When mark cameras are selected as the alignment mode, this function is gray and inoperable.

When selecting nozzle 1-6, this interface turns black and can be operated. The user must first lock the position, enter a

reasonable height value, and then click the nozzle down test button to measure whether the reclaiming height is reasonable.

(Note: when locking the interface to test the reclaiming height of Feida, feeder will not open automatically. You can select

the material above the edge of thecomponent to measure.)

Point 1, Point 2, Mid-point：This operation is used to select the center position of some components.

For example, select " left mark camera" as alignment mode. First select the center of the first pin of the lower left foot