X-Series-Maintenance-Manual(1).pdf - 第14页
Introduction Maintenance Notes Calculation of Maintenance Intervals 14 Maintenance Manual SIPLACE X Series Calculat ion of Ma intenanc e Interval s 1.3.2 Calculation of Maintenance Intervals The SIPLACE maintenance inter…
Introduction
Minor and Major Maintenance Maintenance Notes
Maintenance Manual SIPLACE X Series 13
Maintenance Notes
1.3 Maintenance Notes
See also
1.1.7 Safety Instructions for Maintenance Tasks [ ➙ 10]
Minor an d Major M aintenance
1.3.1 Minor and Major Maintenance
Maintenance to production equipment is subject to underlying conditions stipulated by the production
schedule and other organizational circumstances. The availability of the staff trained and authorized to
perform SIPLACE maintenance also plays a role in the ability to realize maintenance work.
To facilitate easier realization of SIPLACE maintenance in the daily work routine, this SIPLACE
maintenance manual takes into account the degree of complexity for each maintenance task. The tasks
are therefore differentiated between Minor Maintenance and Major Maintenance.
Minor Maintenance
Minor Maintenance includes simple maintenance tasks. These do not require any special training and
can be performed with the help of the maintenance manual. This work is typically executed by operating
personnel. Minor Maintenance is a weekly maintenance block, which can be extended on a 3 monthly,
6 monthly and annual basis, to include other tasks. The Minor Maintenance work generally takes approx.
1 hour per line, depending on the line configuration and the number of people performing the
maintenance.
Minor Maintenance = weekly maintenance break, simple tasks
Major Maintenance
Major Maintenance are maintenance tasks with a higher degree of complexity. These require prior
training to perform the tasks. This work is typically performed by trained operating personnel or by staff
from the maintenance team. Major Maintenance is a 6 monthly maintenance block (3 monthly for C&P20
heads), which can be annually extended to include other tasks. Major Maintenance work to SIPLACE
machines is often performed when major oven maintenance is performed at the line.
Major Maintenance = 3, 6 monthly maintenance breaks, complex tasks
Annual maintenance tasks
6-monthly maintenance tasks
3-monthly maintenance tasks
Weekly maintenance tasks
Week
Annual maintenance tasks
6-monthly maintenance tasks
3-monthly maintenance tasks
Week
Introduction
Maintenance Notes Calculation of Maintenance Intervals
14 Maintenance Manual SIPLACE X Series
Calculat ion of Ma intenanc e Interval s
1.3.2 Calculation of Maintenance Intervals
The SIPLACE maintenance intervals are time-based and set according to the following conditions:
▪ Shift model: eight hours per shift, three shifts per day, five days a week and 50 weeks a year.
▪ Real placement performance in accordance with machine specifications
▪ Environmental and production conditions: see document "Conditions at Installation Site"
See also
4.1 Maintenance Intervals for Minor Maintenance [ ➙ 29]
5.1 Maintenance Intervals for Major Maintenance [ ➙ 63]
Adjusting the Maintenance Intervals to Actual Production Conditions
1.3.2.1 Adjusting the Maintenance Intervals to Actual Production Conditions
The maintenance status is calculated from the placement cycles, temperature and operating hours. The
status is shown as a progress bar (0 – 100 %).
Placement cycles for maintenance intervals:
▪ CPP head: 40 mill. placed components
▪ C&P20(A) head: 37.5 mill. placed components
Some customers want to adjust maintenance intervals to
their actual environment and production conditions. A
maintenance monitor can also be accessed in the station
software for some assemblies (from SW703.02).
The maintenance monitor is available for the following
assemblies:
▪ CPP head (from SW703.02)
▪ C&P20(A) head (from SW704.xx)
▪ X and Y axis (from SW703.02, SX1/SX2/DX1/DX2
only)
NOTICE
Maintenance counter
► After maintenance has been completed, the maintenance counter needs to be manually
reset for the assembly concerned.
Introduction
Calculation of Maintenance Intervals Release History
Maintenance Manual SIPLACE X Series 15
Release History
1.4 Release History
Abbreviations
1.5 Abbreviations
Release Changes
06/2010 Revision
02/2011 Revision
Abbreviations Description
PA Placement area
CO Component
COT Changeover table
COT-i Changeover table insert
C&P Collect&Place
C&P12, CP12 Collect&Place head with 12 segments
C&P20, CP20 Collect&Place head with 20 segments
C&P6, CP6 Collect&Place head with 6 segments
CPP Collect&Pick&Place head
CPx Collective term for CPP, CP20, CP12 and/or CP6
ESD Electrostatic sensitive device
EMC Electromagnetic compatibility
PCB Board
P&P, PP Pick&Place
SC Station computer
TH Twin head
VS Vision system