Nordson_EFD_GV_Series_Operating_Manual.pdf - 第4页
GV Series Automated Dispensing Systems 4 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. Setup .........................................…
GV Series Automated Dispensing Systems
3www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Contents ..........................................................................................................................................................................3
Introduction .....................................................................................................................................................................6
Nordson EFD Product Safety Statement ........................................................................................................................7
Halogenated Hydrocarbon Solvent Hazards ...............................................................................................................8
High Pressure Fluids ....................................................................................................................................................8
Qualified Personnel ......................................................................................................................................................8
Intended Use ...............................................................................................................................................................9
Regulations and Approvals ..........................................................................................................................................9
Personal Safety ............................................................................................................................................................9
Fire Safety ..................................................................................................................................................................10
Preventive Maintenance ............................................................................................................................................10
Important Disposable Component Safety Information ..............................................................................................11
Action in the Event of a Malfunction ..........................................................................................................................11
Disposal .....................................................................................................................................................................11
Equipment-Specific Safety Information .....................................................................................................................12
Specifications ................................................................................................................................................................13
Operating Features ........................................................................................................................................................15
G4V Series System Component Identification ..........................................................................................................15
G8V Series System Component Identification ..........................................................................................................16
GV Operation Box ......................................................................................................................................................17
Start / Stop Box .........................................................................................................................................................18
Camera ......................................................................................................................................................................18
Installation .....................................................................................................................................................................19
Unpack the System Components ..............................................................................................................................19
Position the Robot and Install and Connect Components ........................................................................................20
Check the Camera and Dispenser Installation ..........................................................................................................22
Prepare the Work Surface .........................................................................................................................................23
Connect Inputs / Outputs (Optional) ..........................................................................................................................24
Power On the System ................................................................................................................................................25
Concepts .......................................................................................................................................................................26
About Programs and Commands ..............................................................................................................................26
About Offsets .............................................................................................................................................................27
About Marks ..............................................................................................................................................................28
Overview of the DispenseMotion Software ...................................................................................................................29
Command Windows ..................................................................................................................................................30
Primary View Screen and Tab Bar .............................................................................................................................31
Primary View Screen Right-Click Functions ..............................................................................................................32
Secondary View Screen .............................................................................................................................................33
Secondary View Screen in Path View ........................................................................................................................34
Horizontal and Vertical Toolbar Icons ........................................................................................................................35
Setup and Dispense Command Icons .......................................................................................................................36
Navigation and Jogging Window ...............................................................................................................................37
System Setup Screen ................................................................................................................................................39
Camera Screen, Tab Bar, and Icons .........................................................................................................................40
Camera Properties Window .......................................................................................................................................41
Template Match and Area Windows..........................................................................................................................42
Camera Setup Screen ...............................................................................................................................................43
Keypad .......................................................................................................................................................................43
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Contents
GV Series Automated Dispensing Systems
4 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Setup .............................................................................................................................................................................44
Setting System Parameters .......................................................................................................................................44
Setting Password Protection .....................................................................................................................................47
Setting Up and Calibrating the System (Required) ....................................................................................................48
Verifying the Robot Model and Tip Detector Selection ..........................................................................................48
Setting Up the System Using the Robot Initial Setup Wizard ................................................................................49
(Only Systems Without a Tip Detector) Testing the System Setup and Calibration ..............................................56
How the System Responds to Needle Z Detect or Needle XY Adjust ...................................................................57
Changing the Robot Model Selection ....................................................................................................................57
Setting Up Inputs / Outputs .......................................................................................................................................58
Configuring Input / Outputs for a Special Purpose ...................................................................................................58
Setting How the System Finds Marks (Optional) .......................................................................................................59
Setting How the System Captures Z Height Values (Optional) .................................................................................60
Sharing Offset Values Across Multiple Programs ......................................................................................................61
Setting the Units of Measure .....................................................................................................................................62
Restoring the System to the Factory Default Settings ..............................................................................................62
Programming .................................................................................................................................................................63
How to Create and Run a Program ...........................................................................................................................63
How to Add Comments to a Program .......................................................................................................................64
How to Lock or Unlock a Program ............................................................................................................................65
How to Measure a Path or Circle on a Workpiece ....................................................................................................65
How to Create Patterns .............................................................................................................................................66
Dispense Dot Sample Program ..............................................................................................................................66
Lines and Arcs Sample Program ...........................................................................................................................66
Circle Sample Program ..........................................................................................................................................67
How to Use the Example Icon ...................................................................................................................................67
How to Dispense on Multiple Workpieces in an Array ..............................................................................................68
How to Disable Dispensing for Specific Workpieces in an Array ..............................................................................69
How to Create a Mark ................................................................................................................................................70
How to Improve the Accuracy of Mark Searches ......................................................................................................71
How to Use Marks or Fiducial Marks in a Program ...................................................................................................72
How to Use Marks to Dispense onto a Plain Workpiece ...........................................................................................73
How to Use Mark Follow to Dispense Along a Curved Line ......................................................................................76
How to Set Up Auto Purge, Program Cycle Limits, or Fluid Working Life Limits ......................................................82
How to Use Point Offset to Adjust All Points in a Program .......................................................................................83
How to Adjust PICO Parameters Using DispenseMotion ..........................................................................................84
Operation .......................................................................................................................................................................87
Starting the System and Running a Program ............................................................................................................87
Performing an Emergency Stop.................................................................................................................................87
About the RUN / TEACH Switch ................................................................................................................................87
Running a Program by Scanning a QR Code ............................................................................................................88
Pausing During a Dispense Cycle..............................................................................................................................88
Purging the System ...................................................................................................................................................88
Updating Offsets ........................................................................................................................................................88
Shutting Down the System ........................................................................................................................................88
Part Numbers ................................................................................................................................................................89
Accessories ...................................................................................................................................................................89
Pre-Configured Output Cables ..................................................................................................................................89
Start / Stop Box .........................................................................................................................................................90
Tip Detector ...............................................................................................................................................................90
Height Sensor ............................................................................................................................................................90
Lens Kit ......................................................................................................................................................................91
OptiSure Software Key ..............................................................................................................................................91
Mounting Brackets ....................................................................................................................................................92
Contents (continued)
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GV Series Automated Dispensing Systems
5www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Technical Data ...............................................................................................................................................................93
Dimensions ................................................................................................................................................................93
Robot Feet Mounting Hole Template ........................................................................................................................93
Wiring Diagrams ........................................................................................................................................................94
Dispenser Port .......................................................................................................................................................94
Ext. Control Port .....................................................................................................................................................94
I/O Port ...................................................................................................................................................................95
Motor Port (G4V) ....................................................................................................................................................96
Home Sensor Port ..................................................................................................................................................96
Example Input / Output Connections .....................................................................................................................97
AppendixA, Command Function Reference .................................................................................................................98
AppendixB, Non-Wizard Setup Procedures...............................................................................................................124
Setting the Camera Scale ........................................................................................................................................124
(Only GV Systems With a Tip Detector) Setting Up the Tip Detector ......................................................................125
Setting the Tip-to-Workpiece Offset (Z Clearance) Using the Camera Focus ........................................................126
AppendixC, DXF File Import .......................................................................................................................................127
Overview of the DXF Screen ....................................................................................................................................127
Setting DXF Import Preferences ..............................................................................................................................128
Importing a DXF File ................................................................................................................................................129
Using the Sort Path By Option ................................................................................................................................132
AppendixD, QR Code Scanning Setup ......................................................................................................................134
AppendixE, Multi-Needle Setup and Use...................................................................................................................137
AppendixF, Height Sensor Setup and Use ................................................................................................................142
AppendixG, I/O Pin Function Setup ...........................................................................................................................146
AppendixH, System Setup for Installing Software Updates ......................................................................................148
Contents (continued)