CP7 training(6.0) (1).pdf - 第4页

FK-9F98-27 CP-7 Series Training Text for Service Engineers

Edition 6.0 Contents-

List of Current Pages

Chapter 3 X, Y, Z and D-axes Adjustment (continued)

(section No.) (Page No.)

3.9 Z-axis Adjustment and Calibration Data Setting 3-16

3.10 Main Conveyor PCB Clamping Claw Check and Adjustment 3-18

3.10.1 (Part 1) Claw Positioning Adjustment 3-18

3.10.2 (Part 2) Claw Float Adjustment (for CP-742/3(M)E only) 3-18

3.10.3 (Part 3) Clamping Cylinder Sensor Adjustment

(CP-742/3(M)E and CP-732/3E) 3-19

3.11 Back-up Pin Interference Prevention Sensor Adjustment 3-20

3.12 D-axis Adjustment and Calibration Data Setting 3-21

3.12.1 D-axis Adjustment and Calibration Data setting

(CP-742/3ME and CP-732/3E) 3-21

3.12.2 CP-742E Supplementary Procedure 3-23

3.12.3 D-axis Pallet and Interference Prevention Sensor Adjustment 3-24

(Part 1) Speed Controller Setting (CP-742/3(M)E & CP-732/3E) 3-24

(Part 2) Interference Prevention Sensor Adjustment (CP-742/3(M)E) 3-25

Interference Prevention Sensor Adjustment (CP-732/3E) 3-27

(Part 3) – Pallet Adjustment (CP-742/3(M)E & CP-732/3E) 3-28

3.13 D-axis Pallet Flatness Measurement 3-30

3.14 Cam Box Positioning Check 3-30

3.15 Pick up Position Calibration 3-31

3.16 Shaft Measurement Check 3-32

3.17 Slider Height Adjustment for ST1, ST9 3-33

3.17.1 Adjusting the slider height 3-33

3.17.2 Adjusting the 9

th

station slider for CP-742/3(M)E 3-34

3.18 Reattaching the Shaft Assembly 3-34

3.19 Placing Height Z0 Calibration 3-35

Chapter 4 Station Adjustment…………………………...……….. (Edition 6.0)

(section No.) (Page No.)

4.1 Shaft Assembly Adjustment 4-1

4.2 PQ, FQ, and RQ Stroke Adjustment 4-2

4.3 Station 3 Origin Position and Stroke Adjustment 4-2

4.4 Head A Check Sensor Adjustment 4-5

4.5 FQ, RQ, PQ-axes Timing Belt Tension 4-5

4.6 PQ, FQ, RQ-axes Calibration Data Setting 4-5

4.7 10

th

Station Origin Position Sensor Adjustment 4-6

4.8 10

th

Station Clutch Engagement Check Sensor 4-8

4.9 Nozzle Changer Adjustment 4-10

4.9.1 Nozzle Changer Alignment Adjustment 4-10

4.9.2 Nozzle Changer Gear Backlash Adjustment 4-11

4.9.3 Nozzle Changer Stroke Adjustment 4-11

4.9.4 Nozzle Change Origin Position Calibration 4-12

4.10 Nozzle Type Check Sensor Adjustment at the 13

th

and 15

th

Stations 4-13

4.11 Station 1 Tape Feed Adjustment 4-14

4.12 Station 1 Waste Tape Cutter Adjustment 4-15

4.13 Station 13 Parts Reject Mechanism Adjustment 4-16

4.14 Station 1 Tape-End Detection Sensor Adjustment 4-17

4.15 Feeder UP/Down Sensor Adjustment 4-17

4.16 Station 1 N- times feeding Adjustments 4-19

4.17 Station 1 N-times Cutter Adjustment 4-20

4.18 Station 13 Brush Height Adjustment for Parts Rejection 4-21

4.19 Nozzle Holder Installation 4-21

4.20 ST1 NZ Adjustment & Calibration Data Measurement 4-21

4.21 ST1 NZ Pick-Up Position Adjustment 4-22

4.22 Station 9 Mechanical Valve Adjustment Check 4-23

4.23 Station 1 Mechanical Valve Adjustment 4-24

4.24 Station 2 Parts Check Sensor Adjustment 4-26

4.25 Stations 1 & 9 Upward and Downward End Sensor Adjustment 4-27

Fuji Machine Mfg. Co., Ltd. (Okazaki)

SMT Equipment Quality Assurance Dept.

CS Section

VI

FK-9F98-27 CP-7 Series Training Text for Service Engineers

Edition 6.0 Contents-

List of Current Pages

Chapter 5 Loader System Adjustment………….………… (Edition 6.0)

(section No.) (Page No.)

5.1 Air Leakage Check 5-1

5.2 Loader Solenoid Valve Arrangement 5-1

5.3 Carrier Claw and Pin Check 5-1

5.4 Carrier Unit Stroke Check 5-2

5.5 Rod-less Cylinder Stroke Check 5-3

5.6 Conveyor Assembly Accuracy Check 5-3

5.7 Carrier Accuracy Check 5-4

5.8 Joint Plate Alignment 5-4

5.9 Carrier Claw Position Adjustment 5-5

5.10 In / Out Loading Position (Y– Axis) 5-6

5.11 In/Out Loading Position (X– Axis) 5-7

5.12 In/Out Loading Position (Z– Axis) 5-8

5.13 Z-axis Mechanical Valve Adjustment 5-9

5.14 Z-axis Sensor Adjustment 5-9

5.15 Loading Position Check Sensor Adjustment 5-10

5.16 Moveable Rail Engagement Check Sensor Adjustment 5-11

5.17 IN and OUT Conveyor PCB Lifter Adjustment 5-13

5.18 Loader System Sensor Positions 5-15

5.19 Advance / Retract End Sensor Adjustment 5-16

5.20 Claw Closed-End Sensor Adjustment 5-16

5.21 Claw Open -End Sensor Adjustment 5-17

5.22 PCB Check Sensor Arrangement 5-18

5.23 PCB Stopper and Check Sensor Adjustment 5-19

5.24 Positioning-Scale Adjustment for the IN and OUT Middle Stoppers 5-24

5.25 2nd PCB Confirmation Sensor Positioning 5-25

5.26 Loader Cylinder Adjustment 5-26

Chapter 6 Servo System Adjustment………….…………...(Edition 6.0)

(section No.) (Page No.)

6.1 Servo Pack Parameter Check 6-1

6.2 Servo Pack Zeroing Adjustment 6-1

6.3 Servo Pack Zero Setting Operation 6-3

6.4 Servo Pack Gain and Motion Check 6-5

6.5 Servo Pack Gain and Motion Check Procedure 6-6

Chapter 7 Camera Adjustment……………….……….…….(Edition 6.0)

(section No.) (Page No.)

7.1 Parts Camera Removal 7-1

7.2 Camera Settings 7-2

7.3 Camera Set-up Procedure 7-3

7.4 Temporary Gain Adjustment 7-4

7.5 Camera Centering 7-4

7.6 Focus Adjustments 7-6

7.7 Camera Brightness Gain Adjustment 7-7

7.8 Nozzle Check (Temporary Measurement) 7-8

7.9 Wide / Narrow Camera Resolution (Station 5) and Delta Q Calibration 7-9

7.10 Mark Camera Focus Adjustment 7-13

7.11 Mark camera Resolution, Delta Q and XC YC Calibration 7-14

Fuji Machine Mfg. Co., Ltd. (Okazaki)

SMT Equipment Quality Assurance Dept.

CS Section

VII

FK-9F98-27 CP-7 Series Training Text for Service Engineers

Edition 6.0 Contents-

List of Current Pages

Chapter 8 Placing Accuracy Measurement…………….……….(Edition 6.0)

(section No.) (Page No.)

8.1 PAM Calibration 8-1

Chapter 9 Miscellaneous Adjustments………………...…………(Edition 6.0)

(section No.) (Page No.)

9.1 Backup pin Adjustment 9-1

9.2 Air / Vacuum Pressure Sensor Calibration 9-2

9.3 D-axis Cover Installation 9-3

9.4 PCB Set Check Sensor Adjustment 9-5

9.5 Oil Pressure Sensor Amp Adjustment 9-5

Chapter 10 Options………………………………..…………..…...(Edition 6.0)

(section No.) (Page No.)

10.1 Parts Thickness Confirmation Sensor Adjustment 10-1

10.1.1 Machine Setting 10-2

10.1.2 Sensor Head Alignment 10-2

10.1.3 Sensor Amplifier Output Voltage Adjustment 10-3

10.1.4 How to avoid problems while adjusting the voltage 10-5

10.1.5 Amplifier SW and LED functions 10-5

10.2 Vacuum Backup Pin Adjustment 10-6

Chapter 11 Recovery of Absolute Encoder Errors…….…..……(Edition 6.0)

(section No.) (Page No.)

11.1 Recovery of Absolute Encoder Errors 11-1

Chapter 12 Electrical System…….…..…………………………..(Edition 6.0)

(section No.) (Page No.)

12.1 Monitoring the I/O signals on CP-7 Series Machines 12-1

12.2 Servo System Interface 12-3

12.3 Servo Command PCB (LED) Function 12-4

12.4 Fuses and Batteries 12-5

12.5 The Absolute Encoder System 12-6

12.6 CP7 Series Electrical Block Diagrams 12-8

Block 1 12-8

Block 2 12-9

Supplemental Information

1. PAM Operation Manual

2. BIOS Setting Manual

A: BIOS version 1.00.04 (V1.20 and later)

3. Servo Pack Error Code Listing

Fuji Machine Mfg. Co., Ltd. (Okazaki)

SMT Equipment Quality Assurance Dept.

CS Section

VIII