CP7 training(6.0) (1).pdf - 第5页

FK-9F98-27 CP-7 Series T raini ng T ext for Service Engineers Edition 6.0 Contents - List of Current Pages Chapter 8 Placing Accuracy Measurement…………….………. (Edition 6.0) (section No.) (Page No.) 8.1 P AM Calibration 8-1 …

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FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Contents-
List of Current Pages
Chapter 5 Loader System Adjustment………….………… (Edition 6.0)
(section No.) (Page No.)
5.1 Air Leakage Check 5-1
5.2 Loader Solenoid Valve Arrangement 5-1
5.3 Carrier Claw and Pin Check 5-1
5.4 Carrier Unit Stroke Check 5-2
5.5 Rod-less Cylinder Stroke Check 5-3
5.6 Conveyor Assembly Accuracy Check 5-3
5.7 Carrier Accuracy Check 5-4
5.8 Joint Plate Alignment 5-4
5.9 Carrier Claw Position Adjustment 5-5
5.10 In / Out Loading Position (Y– Axis) 5-6
5.11 In/Out Loading Position (X– Axis) 5-7
5.12 In/Out Loading Position (Z– Axis) 5-8
5.13 Z-axis Mechanical Valve Adjustment 5-9
5.14 Z-axis Sensor Adjustment 5-9
5.15 Loading Position Check Sensor Adjustment 5-10
5.16 Moveable Rail Engagement Check Sensor Adjustment 5-11
5.17 IN and OUT Conveyor PCB Lifter Adjustment 5-13
5.18 Loader System Sensor Positions 5-15
5.19 Advance / Retract End Sensor Adjustment 5-16
5.20 Claw Closed-End Sensor Adjustment 5-16
5.21 Claw Open -End Sensor Adjustment 5-17
5.22 PCB Check Sensor Arrangement 5-18
5.23 PCB Stopper and Check Sensor Adjustment 5-19
5.24 Positioning-Scale Adjustment for the IN and OUT Middle Stoppers 5-24
5.25 2nd PCB Confirmation Sensor Positioning 5-25
5.26 Loader Cylinder Adjustment 5-26
Chapter 6 Servo System Adjustment………….…………...(Edition 6.0)
(section No.) (Page No.)
6.1 Servo Pack Parameter Check 6-1
6.2 Servo Pack Zeroing Adjustment 6-1
6.3 Servo Pack Zero Setting Operation 6-3
6.4 Servo Pack Gain and Motion Check 6-5
6.5 Servo Pack Gain and Motion Check Procedure 6-6
Chapter 7 Camera Adjustment……………….……….…….(Edition 6.0)
(section No.) (Page No.)
7.1 Parts Camera Removal 7-1
7.2 Camera Settings 7-2
7.3 Camera Set-up Procedure 7-3
7.4 Temporary Gain Adjustment 7-4
7.5 Camera Centering 7-4
7.6 Focus Adjustments 7-6
7.7 Camera Brightness Gain Adjustment 7-7
7.8 Nozzle Check (Temporary Measurement) 7-8
7.9 Wide / Narrow Camera Resolution (Station 5) and Delta Q Calibration 7-9
7.10 Mark Camera Focus Adjustment 7-13
7.11 Mark camera Resolution, Delta Q and XC YC Calibration 7-14
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
VII
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Contents-
List of Current Pages
Chapter 8 Placing Accuracy Measurement…………….……….(Edition 6.0)
(section No.) (Page No.)
8.1 PAM Calibration 8-1
Chapter 9 Miscellaneous Adjustments………………...…………(Edition 6.0)
(section No.) (Page No.)
9.1 Backup pin Adjustment 9-1
9.2 Air / Vacuum Pressure Sensor Calibration 9-2
9.3 D-axis Cover Installation 9-3
9.4 PCB Set Check Sensor Adjustment 9-5
9.5 Oil Pressure Sensor Amp Adjustment 9-5
Chapter 10 Options………………………………..…………..…...(Edition 6.0)
(section No.) (Page No.)
10.1 Parts Thickness Confirmation Sensor Adjustment 10-1
10.1.1 Machine Setting 10-2
10.1.2 Sensor Head Alignment 10-2
10.1.3 Sensor Amplifier Output Voltage Adjustment 10-3
10.1.4 How to avoid problems while adjusting the voltage 10-5
10.1.5 Amplifier SW and LED functions 10-5
10.2 Vacuum Backup Pin Adjustment 10-6
Chapter 11 Recovery of Absolute Encoder Errors…….…..……(Edition 6.0)
(section No.) (Page No.)
11.1 Recovery of Absolute Encoder Errors 11-1
Chapter 12 Electrical System…….…..…………………………..(Edition 6.0)
(section No.) (Page No.)
12.1 Monitoring the I/O signals on CP-7 Series Machines 12-1
12.2 Servo System Interface 12-3
12.3 Servo Command PCB (LED) Function 12-4
12.4 Fuses and Batteries 12-5
12.5 The Absolute Encoder System 12-6
12.6 CP7 Series Electrical Block Diagrams 12-8
Block 1 12-8
Block 2 12-9
Supplemental Information
1. PAM Operation Manual
2. BIOS Setting Manual
A: BIOS version 1.00.04 (V1.20 and later)
3. Servo Pack Error Code Listing
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
VIII
FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 1. Initial Set-up [2/4]
1.3 Recovery and Application Software Installation
It will take a total of approximately 30 minutes to install the recovery and system software and
re-establish communications with the host computer.
1. Put the “Recovery CD” into the CD-ROM drive, which is at the front of the M/C (center
box). When installing the CD, the m/c power must be ON.
The recovery disk contains the Windows NT Operating System.
2. Press the E-stop and Power OFF to shut the machine down.
Note: If the machine display is locked up, Press the “Windows” key on the keyboard
(connected to the machine) and select [Shut down] from the lower left menu.
3. Turn OFF the UPS when the following message appears:
“It is now safe to turn off your computer.”
4. Wait five seconds or so and then turn the UPS ON again.
5. Press [SYSTEM ON] from the machine operation panel.
6. When the machine begins to boot, the display will pause after the following message:
“strike a key when ready”. Press the space key on the keyboard three times and
installation will begin. (It will take 3 to 5 minutes for registration)
7. Once registration is finished, the following message will appear on the screen:
“strike a key when ready”.
8. Press the space key once and quickly swap the recovery CD with the Fuji application CD.
9. The FUJI Installation software will start and the following message will show:
“Does it install it?” Press the [Enter] key to enter “YES”.
10. There will be a display to enter the Product ID. Copy the Product ID from the license
“Certificate of Authenticity” and press [Enter]. (The “Certificate of Authenticity” can be found
in a pocket located in one of the rear enclosures) A message will show to confirm the
Product ID. Confirm that the correct ID was entered and then press [Enter].
11. Installation of the “Application CD” will start. (It will take about approx. 20 minutes for
registration.)
12. When registration is completed, the following message will show:
“Please remove the CD-ROM”. Remove the CD from the CD-ROM drive and press
[Enter]. The machine will automatically reboot. The procedure is completed if an error does not
occur.
Note:
If the following message “strike a key when ready” does not appear and Windows NT
starts, (even if the machine is rebooted after the “recovery CD” is put into the CD-ROM) the
BIOS settings may be wrong. In this case, check all BIOS settings. (refer to the BIOS set-
up manual located in the supplement section of this manual, or refer to the Fuji web-site to
download the BIOS setting manual.)
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
1-2