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FK-9F98-27 CP-7 Series Traini ng Text for Service Engineers Edition 6.0 Chapter 6. Servo Pack Zero Ad justment and Gain / Motion Check [3/10] 6.3 Servo Pack Zero Setting Operation Servo Pack zero setting is performed in …

FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 6. Servo Pack Zero Adjustment and Gain / Motion Check [2/10]
3. Next, press [Maintenance] (Fig.2)Æ [I/O check] (Fig.3) to enter the I/O.
Figure 2
Figure 3
4. Set the I/O status as listed below. This will ensure there will be no interference when
performing the procedures in this section.
[Note]: Always carry out I/O operation with the cam at 0 degrees.
<Standard I/O> Output signal ( = ON, = OFF)
Y030 ST1 PICKUP SOL DISENGAGED Y043 MAIN-LIFTER CLAMP
Y031 ST1 PICKUP SOL ENGAGED Y044 MAIN-LIFTER UNCLAMP
Y032 ST1 TAPE FEED SOL DISENGAGED Y058 D1 TABLE STOPPER CLAMP
Y033 ST1 TAPE FEED SOL ENGAGED Y059 D1 TABLE STOPPER UNCLAMP
Y034 ST9 PLACE SOL DISENGAGED Y068 D2 TABLE STOPPER CLAMP
Y035 ST9 PLACE SOL ENGAGED Y069 D2 TABLE STOPPER UNCLAMP
Y036 ST14 NOZZLE CHANGE SOL DISENGAGED
Y037 ST14 NOZZLE CHANGE SOL ENGAGED
<Standard I/O> Input signal ( = ON, = OFF)
X07F D1 CAM CYLINDER LOWER LIMIT CHECK
X081 D1 TABLE STOPPER CAM CYLINDER LOWER LIMIT CHECK
X095 D2 CAM CYLINDER LOWER LIMIT CHECK
X097 D2 TABLE STOPPER CAM CYLINDER LOWER LIMIT CHECK
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
6-2

FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 6. Servo Pack Zero Adjustment and Gain / Motion Check [3/10]
6.3 Servo Pack Zero Setting Operation
Servo Pack zero setting is performed in two stages (Auto and Manual). Follow the procedure
below carefully. This procedure is done to set the zero stability point of the servo pack.
Note: Carry out the adjustment for each axis in the same manner
.
Auto Zero Setting
1. Press the M/C emergency button to turn the servo power OFF. Auto zeroing must be
done with the E-Stop pressed.
2. Press [MODE/SET] (on the Servo Pack control panel) Æ to display <Fn000> Æ Press the
[ ] key 9 times to Display <Fn009> Æ Press [DATA/SHIFT] for more than 1 second. Æ
Display <rEF_0> Æ Press [Mode/Set] for more than 1 second. Æ <done> will display for 1
second and return to <rEF_0> Æ Press [DATA/SHIFT] for more than 1 second. Æ The
display will return to <Fn009> Æ Press [MODE/SET] 3 times to display < bb>. The
procedure for auto zero setting is now complete. (Note: Carry out the adjustment for each
axis in the same manner.)
Manual Zero Setting
1. Return to Fig.3 and press [Servo Check] to enter the servo check command.
2. After the display changes to Fig.4, select the axis to be adjusted from [Select Tuning
Axis]. Press again to cancel if necessary.
[Note]: Select only one axis from [Select Tuning Axis] at a time.
Figure 4
3. Press [Tuning] and the display will change to Fig.5.
Figure 5
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
6-3

FK-9F98-27 CP-7 Series Training Text for Service Engineers
Edition 6.0 Chapter 6. Servo Pack Zero Adjustment and Gain / Motion Check [4/10]
4. Release the emergency stop button, press [Ready ON] to turn the servo power ON.
5. Press [0 Adjust Start] (fig. 5) and the M/C [Start] button will begin to blink.
When the [Start] button is pressed, servo pack zero setting will start. If the counter value in
[Actual] (fig. 5) is not stable, carry out the adjustment as follows so that the value remains
relatively constant.
Press [MODE/SET] Æ Display <Fn000> Æ Press the key 10 times to display <Fn00A> Æ
Press [DATA/SHIFT] more than 1 second. Æ < SPd> Æ Press [DATA/SHIFT] (less than 1
second) Æ Display <Speed Command Offset>
Press the keys, in order to stabilize the servo counter value. [see “Actual” on the
screen] Æ when the counter value stabilizes, press [DATA/SHIFT] (for less than 1 second.)
Æ to display < SPd> Æ Press [DATA/SHIFT] for more than 1 second. (Data will be
recorded). Æ Return to <Fn00A>. Æ Press the emergency button to turn the servo OFF. Æ
Press the [MODE/SET] button 3 times to display < bb>.
Manual zero setting is now complete.
6. Carry out adjustment for each axis in the same manner.
[Note]: Always push the emergency button when stopping zero adjustment.
Fuji Machine Mfg. Co., Ltd. (Okazaki)
SMT Equipment Quality Assurance Dept.
CS Section
6-4