CP6的IO代码.pdf - 第11页
3.2 Station 2 ........................................................................................................5-3-21 3.2.1 Large Parts Check Sensor .........................................................3-2-21 …
3. Replacing Consumable Parts................................(Edition 1.1) ......3-3-1
3.1 Nozzle Replacement ......................................................................................3-3-1
3.2 Nozzle Reflective Disk Replacement..............................................................3-3-2
3.3. Vision Processing UV Lamp Replacement.....................................................3-3-4
3.4 Replacing the Waste Tape Cutter ..................................................................3-3-5
3.5 Conveyor Belt Replacement...........................................................................3-2-6
3.6 Replacing Vacuum Pump Parts......................................................................3-3-7
3.7 Replacing the Vision Processing Halogen Lamp............................................3-3-9
3.8 Replacing the Mark Camera Lamp...............................................................3-3-10
Part 4 Setup
1. Installation.............................................................(Edition 1.0) ......4-1-1
2. Leveling.................................................................(Edition 1.0) ......4-2-1
3. Air Supply..............................................................(Edition 1.1) ......4-3-1
4. Checking the Transformer Connections ...............(Edition 1.0) ......4-4-1
5. Electric Power Supply ..........................................(Edition 1.3) ......4-5-1
6. Connecting the Communication Cable..................(Edition 1.0) ......4-6-1
Part 5 Adjustments
1. Placing Heads ......................................................(Edition 1.0) ......5-1-1
1.1 Nozzle.............................................................................................................5-1-1
1.2 Nozzle Holder.................................................................................................5-1-2
2. Cam Box ..............................................................(Edition 1.2) ......5-2-1
2.1 Synchronizing the CAM Axes.........................................................................5-2-1
2.2 Timing Belt Tension Adjustment (Cam Box)...................................................5-2-3
2.3 Cam Origin Dog Adjustment (Cam Box)........................................................5-2-6
2.4 Cam Lever Stopper Adjustment (Cam Box) ...................................................5-2-7
2.5 3rd/13th Station Air Cylinder Sensor Adjustment ...........................................5-2-9
3. Station Adjustments .............................................(Edition 1.0) ......5-3-1
3.1 Station 1...........................................................................................................5-3-1
3.1.1 Tape Feed Lever..........................................................................5-3-1
3.1.2 Tape -End Detection ....................................................................5-3-4
3.1.3 Waste Tape Cutter .......................................................................5-3-6
3.1.4 Nozzle Vertical Movement............................................................5-3-8
3.1.5 Adjusting the Nozzle UP Limit Sensor........................................5-3-13
3.1.6 Nozzle Vacuum Valve ON..........................................................5-3-16
3.1.7 Raised Feeder Detection............................................................5-3-18
3.1.8 Bottom Feeder Lift Sensor Adjustment ......................................5-3-20
Contents – List of Current Pages
Edition 1.4 vii CP-6-series Mechanical Reference
3.2 Station 2........................................................................................................5-3-21
3.2.1 Large Parts Check Sensor .........................................................3-2-21
3.3 Station 3........................................................................................................5-3-23
3.3.1 Clutch Meshing Check ...............................................................5-3-23
3.4 Station 10......................................................................................................5-3-24
3.4.1 Clutch Meshing Check ...............................................................5-3-24
3.5 Station 11......................................................................................................5-3-25
3.5.1 Slider Adjustment .......................................................................5-3-25
3.5.2 Adjusting the Nozzle UP Limit and DOWN Limit Sensors..........5-3-28
3.5.3 Nozzle Vacuum Off ....................................................................5-3-33
3.6 Station 12......................................................................................................5-3-35
3.6.1 Clutch Meshing Check ...............................................................5-3-35
3.6.2 Meshing Check Sensor ..............................................................5-3-36
3.7 Station 13......................................................................................................5-3-37
3.7.1 Clutch Engage Check.................................................................5-3-37
3.8 Station 16......................................................................................................5-3-38
3.8.1 Nozzle Vacuum Valve Lever Height Adjustment........................5-3-38
3.9 Station 17......................................................................................................5-3-39
3.9.1 Checking Method .......................................................................5-3-39
3.9.2 Sensor Interference Prevention..................................................5-3-41
3.9.3 Sensor Sensitivity Adjustment....................................................5-3-42
3.10 Station 18....................................................................................................5-3-44
3.10.1 Meshing Point Confirmation .....................................................5-3-44
3.10.2 Adjustment of Interference Prevention Sensor.........................5-3-45
3.11 Station 19....................................................................................................5-3-46
4. XY-Table Movable Rail Engagement Check Sensor(Edition 1.0)....5-4-1
4.1 Sensor Positiion Adjustment...........................................................................5-4-1
4.2 Adjusting the Sensitivity of the Sensors..........................................................5-4-2
5. The Servo System.................................................(Edition 1.0) ......5-5-1
5.1 Servo System Components............................................................................5-5-2
5.2 Servo Adjustments..........................................................................................5-5-4
5.2.1 CP-642 Servo Adjustments..........................................................5-5-5
5.2.2 CP-643E Servo Adjustments......................................................5-5-10
Part 6 I/O
1. The Machine I/O....................................................(Edition 1.0) ......6-1-1
1.1 Major Components .........................................................................................6-1-2
1.2 The I/O Menu..................................................................................................6-1-3
1.3 Using the I/O Map...........................................................................................6-1-4
1.4 Reading the I/O Map List................................................................................6-1-5
1.5 MX 250 I/O Configuration...............................................................................6-1-6
Contents – List of Current Pages
Edition 1.4 viii CP-6-series Mechanical Reference
Part 7 Proper Data Measurements
1. Z-Axis Origin Position (Z
θ
)....................................(Edition 1.0) ......7-1-1
1.1 Zθ Measurement (CP-642).............................................................................7-1-1
1.2 Zθ Measurement (CP-643E)...........................................................................7-1-2
2. Placement Accuracy Measurement .....................(Edition 1.0) ......7-2-1
2.1 The Need for Station 11 Proper Data Calibration...........................................7-2-2
2.2 Notes on Using PAM ......................................................................................7-2-3
2.3 Procedure Overview.......................................................................................7-2-4
2.4 Simplified Measurement Technique ...............................................................7-2-5
2.5 Boot-up in PAM Mode.....................................................................................7-2-6
2.6 ST11 Proper Data Setting Procedure.............................................................7-2-7
2.7 Placing Accuracy Verification .......................................................................7-2-11
2.8 Downloading Measurement Results to a PC................................................7-2-12
2.8.1 Procedure at Machine ................................................................7-2-12
2.8.2 Procedure at PC.........................................................................7-2-13
Part 8 Feeders Maintenance
1. WC Feeders..........................................................(Edition 1.0) ......8-1-1
1.1 W8, W12 Feeder Part Names.........................................................................8-1-1
1.2 W12 x P12, W16, W24, W32, W44 Embossed Feeder Part Names..............8-1-2
1.3 W32 Feeder Part Names (Paper)...................................................................8-1-3
1.4 Loading W8, W12 mm Feeders......................................................................8-1-4
1.4.1 Loading Procedures .....................................................................8-1-4
1.5 Loading W12 x P12, W16, W24, W32, W44 Embossed Feeders.................8-1-10
1.5.1 Loading Procedures ...................................................................8-1-10
1.6 Loading W32 Paper Feeder..........................................................................8-1-16
1.6.1 Loading Procedures ...................................................................8-1-16
1.7 Pick-up Point and Parts Set Position............................................................8-1-22
1.8 Replacing Tape Leaf.....................................................................................8-1-25
1.9 Selecting a Tape Leaf...................................................................................8-1-28
1.10 Feeder Slot Dimensions .............................................................................8-1-38
1.11 Adjustment..................................................................................................8-1-40
1.11.1 Adjusting the W32 (Paper) Feeder Body Height ......................8-1-40
1.11.2 Take-up Reel Drive Adjustment ...............................................8-1-42
1.12 Feeder Jigs.................................................................................................8-1-43
1.13 Feeder Setting Restrictions ........................................................................8-1-45
2. Feeder Maintenance.............................................(Edition 1.0) ......8-2-1
2.1 Disassembling the Feeder (WC Type)............................................................8-2-1
2.2 Film Take-up Reel Reverse Torque Check (WC and MC Types)...................8-2-5
2.3 Checking Errors Through Production Information (WC Type)........................8-2-6
3. Troubleshooting.....................................................(Edition 1.0) ......8-3-1
3.1 Inspection Items and Methods........................................................................8-3-1
4. Loading Feeders into the Feeder Rack.................(Edition 1.0) ......8-4-1
Contents – List of Current Pages
Edition 1.4 ix CP-6-series Mechanical Reference