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Contents – List of Current Pages Edition 1.4 x CP-6-series Mechanical Reference Part 9 Pallet Feeder (CP652CE Only) 1. Pallet Feeder .........................................................(Edition 1.0) ......9-1-1 2. D…

Part 7 Proper Data Measurements

1. Z-Axis Origin Position (Z

)....................................(Edition 1.0) ......7-1-1

1.1 Zθ Measurement (CP-642).............................................................................7-1-1

1.2 Zθ Measurement (CP-643E)...........................................................................7-1-2

2. Placement Accuracy Measurement .....................(Edition 1.0) ......7-2-1

2.1 The Need for Station 11 Proper Data Calibration...........................................7-2-2

2.2 Notes on Using PAM ......................................................................................7-2-3

2.3 Procedure Overview.......................................................................................7-2-4

2.4 Simplified Measurement Technique ...............................................................7-2-5

2.5 Boot-up in PAM Mode.....................................................................................7-2-6

2.6 ST11 Proper Data Setting Procedure.............................................................7-2-7

2.7 Placing Accuracy Verification .......................................................................7-2-11

2.8 Downloading Measurement Results to a PC................................................7-2-12

2.8.1 Procedure at Machine ................................................................7-2-12

2.8.2 Procedure at PC.........................................................................7-2-13

Part 8 Feeders Maintenance

1. WC Feeders..........................................................(Edition 1.0) ......8-1-1

1.1 W8, W12 Feeder Part Names.........................................................................8-1-1

1.2 W12 x P12, W16, W24, W32, W44 Embossed Feeder Part Names..............8-1-2

1.3 W32 Feeder Part Names (Paper)...................................................................8-1-3

1.4 Loading W8, W12 mm Feeders......................................................................8-1-4

1.4.1 Loading Procedures .....................................................................8-1-4

1.5 Loading W12 x P12, W16, W24, W32, W44 Embossed Feeders.................8-1-10

1.5.1 Loading Procedures ...................................................................8-1-10

1.6 Loading W32 Paper Feeder..........................................................................8-1-16

1.6.1 Loading Procedures ...................................................................8-1-16

1.7 Pick-up Point and Parts Set Position............................................................8-1-22

1.8 Replacing Tape Leaf.....................................................................................8-1-25

1.9 Selecting a Tape Leaf...................................................................................8-1-28

1.10 Feeder Slot Dimensions .............................................................................8-1-38

1.11 Adjustment..................................................................................................8-1-40

1.11.1 Adjusting the W32 (Paper) Feeder Body Height ......................8-1-40

1.11.2 Take-up Reel Drive Adjustment ...............................................8-1-42

1.12 Feeder Jigs.................................................................................................8-1-43

1.13 Feeder Setting Restrictions ........................................................................8-1-45

2. Feeder Maintenance.............................................(Edition 1.0) ......8-2-1

2.1 Disassembling the Feeder (WC Type)............................................................8-2-1

2.2 Film Take-up Reel Reverse Torque Check (WC and MC Types)...................8-2-5

2.3 Checking Errors Through Production Information (WC Type)........................8-2-6

3. Troubleshooting.....................................................(Edition 1.0) ......8-3-1

3.1 Inspection Items and Methods........................................................................8-3-1

4. Loading Feeders into the Feeder Rack.................(Edition 1.0) ......8-4-1

Contents – List of Current Pages

Edition 1.4 ix CP-6-series Mechanical Reference

Contents – List of Current Pages

Edition 1.4 x CP-6-series Mechanical Reference

Part 9 Pallet Feeder (CP652CE Only)

1. Pallet Feeder.........................................................(Edition 1.0) ......9-1-1

2. D-Axis Carrier........................................................(Edition 1.0) ......9-2-1

2.1 Adjustment of the Carrier Confirmation Sensors............................................9-2-2

2.2 Adjustment of the Pallet-position Confirmation Sensors.................................9-2-3

3. Setup Station.........................................................(Edition 1.0) ......9-3-1

3.1 Adjustment of the Clamp-Area Sensors .........................................................9-3-1

3.2 Adjustment of the Pallet Confirmation Sensors..............................................9-3-2

3.3 Adjustment of the Pallet-feed Full-retraction

......................................Confirmation Sensor for the In-side Setup Station .........9-3-3

3.4 Adjustment of the Pallet-feed Full-advance

......................................Confirmation Sensor for the In-side Setup Station .........9-3-3

3.5 Adjustment of the Pallet-feed Full-advance

....................................Confirmation Sensor for the Out-side Setup Station .........9-3-4

3.6 Adjustment of the Pallet-feed Full-retraction

....................................Confirmation Sensor for the Out-side Setup Station .........9-3-4

3.7 Adjustment of the Shock Absorbers ...............................................................9-3-5

4. Elevators...............................................................(Edition 1.0) ......9-4-1

4.1 Adjustment of the Pallet Confirmation Sensors..............................................9-4-1

4.2 Adjustment of the Deceleration Sensors ........................................................9-4-2

4.3 Adjustment of the Stop Sensor.......................................................................9-4-4

5. Return Conveyors.................................................(Edition 1.0) ......9-5-1

5.1 Adjustment of the Pallet Intake Cylinder.........................................................9-5-1

5.2 Adjustment of the Pallet Ejection Cylinder......................................................9-5-2

5.3 Adjustment of the Shock Absorber.................................................................9-5-3

5.4 Adjustment of the Pallet-Arrival Confirmation Sensor.....................................9-5-4

5.5 Adjustment of the Pallet-Full Confirmation Sensor.........................................9-5-5

6. Pallet Pushers.......................................................(Edition 1.0) ......9-6-1

6.1 Pallet Intake Pusher........................................................................................9-6-1

6.2 Pallet Ejection Pusher.....................................................................................9-6-3

7. Pallet Mounting and Removal...............................(Edition 1.0) ......9-7-1

8. Checking the Operation of the Solenoid Valves....(Edition 1.0) ......9-8-1

9. Adjustment of the Speed Controllers ....................(Edition 1.0) ......9-9-1

Part 10 Carrier Type Loading System

1. Carrier Type Loading System................................(Edition 1.0) ....10-1-1

2. In-Conveyor...........................................................(Edition 1.0) ....10-2-1

2.1 Adjustment of the Lifter Air Cylinder Sensors...............................................10-2-3

2.2 Mid-Stopper Position Alignment ...................................................................10-2-4

3. In-Carrier...............................................................(Edition 1.4) ....10-3-1

3.1 Adjustment of the In-Carrier Open/Close Limit Sensors...............................10-3-2

4. Main Conveyor......................................................(Edition 1.0) ....10-4-1

4.1 Adjustable Rail Engagement Sensor............................................................10-4-2

4.1.1 Safety Measures ........................................................................10-4-3

4.1.2 Adjusting the Sensor Position ....................................................10-4-4

4.1.3 Adjusting the Sensor Sensitivity (Amplifier Unit) ........................10-4-5

4.2 Adjustment of the Clamper Open/Close Limit Sensors ................................10-4-6

5. Out-Carrier............................................................(Edition 1.4) ....10-5-1

5.1 Adjustment of the Out-Carrier Open/Close Limit Sensors............................10-5-2

6. Out-Conveyor........................................................(Edition 1.0) ....10-6-1

6.1 Adjustment of the Lifter Air Cylinder Sensors...............................................10-6-2

6.2 Mid-Stopper Position Alignment ...................................................................10-6-3

7. Setting the Board Positioning Pins........................(Edition 1.0) ....10-7-1

Part 11 Supplementary Information

1. Vibration Reduction Unit (CP-642E, CP-643E).....(Edition 1.0).....11-1-1

1.1 Nomenclature ...............................................................................................11-1-1

1.2 Purpose and Operating Principle of Unit ......................................................11-1-2

1.3 Installation Procedure...................................................................................11-1-3

1.4 Air Valve Modification and Adjustment.........................................................11-1-5

1.5 Changing the Conveyor Link Bracket...........................................................11-1-6

2. Noise Levels..........................................................(Edition 1.0).....11-2-1

Appendix Electronic Temperature Controller

A. Functions of Electronic Temperature Controller ...(Edition 1.0).........A-1

B. Directions for Use.................................................(Edition 1.0).........B-1

C. Troubleshooting....................................................(Edition 1.0).........C-1

Contents – List of Current Pages

Edition 1.4 xi CP-6-series Mechanical Reference