YS12P_YS12F_YG12F_Mainte_E.pdf - 第29页
2.2 Inspecting each axis (monthly) 3- 7 8 2.3.1 Cleaning and greasing the X, Y and W axis ball scre ws 3- 8 2.3.2 Cleaning and greasing the X, Y and W axes…
General Contents
Introduction
1. About this manual 1
2
Chapter 1 Maintenance
1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-1
2. Preparing for maintenance tasks 1-2
2.1 Consumable parts and replaceable parts (for repairs) 1-2
2.1.1 Consumable parts 1-2
2.1.2 Replaceable parts (for repairs) 1-4
5
2.2.1 Cleaning tools 1-5
2.2.2 Lubricating tools and grease 1-7
2.3 Required tools 1-9
Chapter 2 Daily maintenance items
1
1. Checking the nozzle 2-2
1.1 Check with software 2-2
1.2 Checking the nozzles visually 2-4
2. Cleaning the feeder plate 2-5
3. Cleaning the camera transparent cover 2-6
Chapter 3 Periodic maintenance items
1. Weekly inspection 3-1
1.1 Checking and cleaning the nozzles 3-1
1.1.1 Checking and cleaning the spring-action parts 3-1
1.1.2 Checking the nozzle leaf springs 3-3
1.1.3 Cleaning the nozzle top end 3-3
1.2 Checking the conveyor sensor condition and operation 3-4
1.3 Checking the board clamp condition and operation 3-5
1.3.1 Checking the board clamp condition 3-5
1.3.2 Checking the board clamp operation 3-5
6
2.1 Cleaning the nozzle air path (monthly) 3-6
2.2 Inspecting each axis (monthly) 3-7
8
2.3.1 Cleaning and greasing the X, Y and W axis ball screws 3-8
2.3.2 Cleaning and greasing the X, Y and W axes linear guides 3-11
2.4
3-13
2.5
Inspecting and cleaning the board conveyor belt (bimonthly)
3-15
3. Three-month inspection 3-16
6
3.1.1 Checking the ejector vacuum pressure 3-17
3.1.2 Checking the blow valve operation (each head) 3-18
3.1.3 Checking the cleaning blow valve operation (for all heads) 3-18
3.2 Cleaning and lubricating the inside of the spline shaft 3-19
3.2.1 Cleaning the inside of the spline shaft 3-19
3.2.2 Checking the negative pressure 3-22
3.3
Checking the spline shaft movement and lubricating the slide section
3-23
3.4 Checking the SC-axis flex cable (YS12P) 3-24
5
3.6 Cleaning and greasing the hexagon spline 3-27
4. Six-month or one-year inspection 3-28
4.1
Cleaning the fiducial camera lighting unit (6-month inspection)
3-28
4.2 Checking the R-axis spline belt (1 year) 3-29
4.3
Cleaning and replacing the blow station filter (1 year) … option
3-30
4.4
Checking the nozzle station sensor condition (1 year) … option
3-31
4.5 Inspecting and cleaning the controller filter (1 year) 3-32
4.6
Cleaning the multi-view camera lens and lighting unit (1 year) …. option
3-33
4.7
Cleaning the scan camera lighting unit (6-month inspection) …. YS12P
3-34
Chapter 4 How to replace consumable parts
1. Replacing nozzle leaf springs 4-1
2
2
2.2 Replacing a solenoid coil 4-3
2.3 Replacing the cleaning blow valve 4-4
3. Cleaning and replacing the conveyor belts 4-5
4. Lubrication points 4-7
7
4.2 Y-axis linear guide and ball screw 4-8
4.3 PU-axis linear guide and ball screw 4-8
