YS12P_YS12F_YG12F_Mainte_E.pdf - 第5页

iii Safety instructions 1.3 Restrictions on machine use 1.3.1 Defining the operator and ser vice personnel c     …

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Safety instructions
1. Safety
To ensure that the machine you purchased is used safely and correctly, always comply with the instructions
and rules in this manual regarding safety. However this manual cannot cover all items regarding safety in
detail. So it is extremely important that the operator or person handling the machine make correct decisions
regarding safety.
1.1 To ensure safety
Tomaintainthesafetyoftheoperatororpersonworkingwiththismachine,itisessentialthatit(including
externalpartsfeeders)beinstalledcorrectlyincompliancewiththesafetystandardsandconditionsofthat
country.
Complyingwiththesafetyregulationsandlawsofthatcountryistheresponsibilityofthecustomerwho
purchasedthismachine.Thesupervisorofthismachinemusttakeresponsibilitytoensureallmeasureshave
beentakenformachinesafety.
1.1.1 Defining safety
1.Safetyhaspriorityoverallotheroperations.
2.Safetyismoreimportantthananyothertask.
3.Safetyisthefoundationforworkefficiency.
4.Safetybeginswithmaintaining(keepingitneatandorderly)theworkenvironment.
1.1.2 Causes of injuries and accidents
Mostaccidentsarenotsomethingthatoccursbutsomethingthatarecaused.Soitisimportanttomakean
effortNOTtocauseaccidents.
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Hazardous actions
•Ignoringcausesofaccidents
•Workingoroperatingequipmentincrampedlocations
•Workinginlocationsorpositionswheresafetycannotbeensured
•Unsafemachineoperationandusingequipmentwhosesafetycannotbeensured
•Workingoroperatingequipmentatspeedswheresafetycannotbeensured
•Workingoroperatingmachineswithsafetyequipmentremoved
•Performingworkortasksontopofamachinecurrentlyinoperation
•Playingaroundorgoofingoffduringwork
•Performingmaintenanceorinspectionswithoutwearingsafetygear
1.2 Using safety gear
Alwayswearsafetygearwhenoperatingorservicingequipment.
Helmet :Useduringmaintenancework
Safetyglassesorgoggles:Usearoundlightharmfultoeyesandwhenapplyinglubricant,etc.
Respiratorygear :Usewhenhandlingorganicsolvents
Safetygloves :Usewhenapplyinglubricant,etc.
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Precautions when applying lubricant (grease)
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WARNING
 

 

 
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Safety instructions
1.3 Restrictions on machine use
1.3.1 Defining the operator and service personnel
c


Operator:
Theoperatorissomeonewhohasbeentrainedbyusinmachineoperation,hasathoroughknowledgeofthemachine
operationmanualanddemonstratesadequateknowledgeofmachineoperationandsafety.
Maintasksoftheoperatorincludepre-operationchecks,operation(componentmounting)andmakingsetups
(changeovers).Themachineisonlyusedinnormaloperatingmode.
Service personnel:
Theservicepersonnelarethosetrainedbyusinmachinemaintenanceaswellassafetyinstructionanddemonstratea
thoroughknowledgeofsafehandlingofthemachineaccordingtothetypeandlocationofmachineoperation.Theymust
alsounderstandhazardoussectionsofthemachineandresidualrisks.
Maintasksoftheservicepersonnelincludemachinemaintenance,repair,adjustmentandmanagementofthesystem.
Theservicepersonnelmaymakechangestothemachinesettingsandoperationinfactoryadjustmentmode.
1.3.2 Restricting machine operation with passwords
Machineoperatinglevelsusablebytheoperatorandservicepersonnel(mentionedabove)mustberestricted
bypassword.Thispreventstheoperatorandservicepersonnelfromusingthemachineatahigherlevelthan
allowed.
1.4 Cautions during machine operation
• Always make pre-operation checks before turning on the main power switch.
• Do not use an air blow gun when cleaning the machine. (Airborne dust will badly affect machine operation.)
• Stop all machine operation before cleaning around the machine.
• Do not turn off the compressed air during operation.
• Always make periodic inspections to prevent unexpected machine breakdowns.
• Allow only properly trained, experienced workers to perform repair and adjustment.
1.5 Cautions during power outages
Ifapoweroutage(blackout)occursduringautomaticmachineoperation,alwaysturnthemainpowerswitch
offtopreventfaultyoperationandequipmentdamageafterpowerhasbeenrestored.Removeitemssuchas
boardsthatremaininsidethemachine.
1.6 Cautions regarding ferromagnetic fields
SomeYS/YG-seriesmachinescontainpartsgeneratingstrongmagneticfieldswhichmaycausebodilyinjury,
death,ordevicemalfunction.Alwayscomplywiththefollowinginstructions.
• Persons wearing electronic medical devices such as hearing aids and/or cardiac pacemakers must keep away
from the linear motor.
• Persons wearing ID cards, purses, and/or wristwatches must keep away from the linear motor.
• Do not attempt to disassemble the linear motor (including surrounding covers).
• Do not bring tools close to the linear motor.
• Do not bring tools close to the magnetic scale.
• Do not put magnetic materials or objects close to the linear motor.
• Do not touch a portion close to the linear motor during operation or immediately after the operation has been
finished since such part is hot.
1.7 Handling the internal tape cutter (YS series machines)
•Neversupplyelectricalpowerandcompressedairtothemachinewhilethecoversforthetapecutterareremoved.
•TapecuttermaintenancetasksmustbeperformedbyYAMAHAservicepersonnel.
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Safety instructions
1.8 Keeping hands away from moving parts
Duringuseofthismachine,thecustomer’sequipmentandoperatingconditionsmightallowtheoperator’s
handstocomeintocontactwithmovingparts.
Usethefollowingsafetymeasureoptionstoavoidpossibledangerwhereopeningsorgapsarefoundonthe
machine.
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Dummy feeder, One-stop cover (YS series machines)
Useadummyfeederasasafetymeasuretofillagapbetweentapefeeders.Installadummyfeederonthefeederbank
thesamewayasnormalSSfeedersinordertopreventhandsfromentering.
Prevention of hand entry
Dummy feeder, One-stop cover
Dummy feeder (Wide-size)
Dummy feeder (8mm-size)
One-stop cover (For feeder exchange carriage)
91203-L0-10
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Dummy feeder (YG series machines)
Useadummyfeederasasafetymeasuretofillagapbetweentapefeeders.Installadummyfeederonthefeederplate
thesamewayasnormalfeedersinordertopreventhandsfromentering.
Dummy feeder
8mm
91203-M7-00